Battery Plant Backup Capacity Degradation Warning

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Solution Overview

Problem

Battery plants face challenges in detecting degraded backup capacity, which can be due to premature battery end-of-life, mechanical issues, or increased load, leading to insufficient power supply during main power outages.

Innovation Solution

A method and system that determine a baseline capacity by estimating the reserve time of the battery plant upon installation and compare it with the present capacity, generating a warning when the baseline capacity exceeds the present capacity by a defined amount, allowing for timely intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery plant operates for extended periods without monitoring, then operational simplicity is maintained, but the backup capacity degrades undetected leading to power supply failures

Engineering Contradiction:
Improvebackup capacityVSAvoidmonitoring system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The battery plant performs self-diagnosis by autonomously determining its own baseline capacity during initial operation and periodically comparing it with present capacity to detect degradation. The system generates its own warning signals without requiring external monitoring equipment, enabling the object to monitor itself.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system establishes a feedback mechanism where the battery plant's present capacity is continuously compared with its baseline capacity, and warning signals are generated when degradation exceeds a defined threshold. This closed-loop feedback enables automatic detection and notification of capacity loss.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If baseline capacity determination is performed continuously, then early detection of degradation is achieved, but energy consumption and system complexity increase

Engineering Contradiction:
Improvecapacity degradation detectionVSAvoiddetermination time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

Instead of continuous monitoring, the system performs baseline capacity determination and comparison at periodic intervals. The control circuit determines present capacity at scheduled times and compares it with the stored baseline capacity, achieving effective monitoring while reducing computational burden and energy consumption.

Inventive Principle:
Principle #19Periodic action

3Reliability

If the warning threshold is set to detect even minor degradation, then early intervention is enabled, but false alarms increase reducing system reliability

Engineering Contradiction:
Improvepower supplyVSAvoiddegradation threshold
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system allows the warning threshold to be configured as a configurable parameter rather than a fixed value. The defined amount by which baseline capacity must exceed present capacity to trigger a warning can be adjusted based on specific application requirements, enabling optimization between early detection and false alarm reduction.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9347999B2Methods and systems for warning users of a degraded backup capacity in battery plants
Publication Date: 2016.05.24 VERTIV CORP
  • US9347999B2 patent drawing
  • US9347999B2 patent drawing
  • US9347999B2 patent drawing

AI summary

A method of warning a user when a reserve time of a battery plant in a system is substantially degraded is disclosed. The method includes determining a baseline capacity for the battery plant by estimating the reserve time of the battery plant while the battery plant is installed in the system, subsequently determining a present capacity of the battery plant by estimating the reserve time of the battery plant while the battery plant is installed in the system, comparing the present capacity with the baseline capacity, and generating a warning when the baseline capacity exceeds the present capacity by more than a defined amount. Example embodiments of systems and control circuits configured to perform the methods are also disclosed herein.