Battery Management Using Differential Capacity for Charging Polarization

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Solution Overview

Problem

The rapid increase in demand for high-performance batteries for portable electronics and electric vehicles has highlighted the issue of polarization during charging, which leads to overvoltage and accelerated battery degradation.

Innovation Solution

A battery management system that determines a differential capacity curve over a preset voltage range during charging, detects feature points to assess polarization levels, and performs specific protection operations, such as adjusting cut-off voltages and current rates, to mitigate polarization and extend battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high current rate charging is performed to improve charging speed, then productivity is improved, but polarization increases causing overvoltage and battery degradation

Engineering Contradiction:
Improvecharging speedVSAvoidbattery degradation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary detection of polarization levels during charging and proactively adjusts charging parameters before severe degradation occurs. By monitoring voltage deviations and differential capacity curves in real-time, the system takes preventive action to maintain battery health while enabling fast charging.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically changes charging parameters (current rate, voltage limits) based on detected polarization levels. When polarization exceeds thresholds, the system adjusts charging parameters to reduce polarization effects, thereby preventing overvoltage and degradation while maintaining high charging speeds when conditions permit.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If polarization compensation is applied to prevent overvoltage and degradation, then battery reliability is improved, but charging efficiency decreases due to reduced current rate

Engineering Contradiction:
Improvebattery degradation preventionVSAvoidcharging efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system applies polarization compensation selectively rather than continuously. By detecting specific polarization levels and applying compensation only when thresholds are exceeded, the system minimizes the impact on charging efficiency while providing sufficient protection against degradation. The compensation is adjusted to the minimum necessary level to prevent harm.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system continuously monitors charging parameters and polarization levels, using this feedback to dynamically adjust compensation strategies. This closed-loop control ensures that compensation is applied only when and to the extent necessary to prevent degradation, thereby maintaining optimal charging efficiency while protecting battery health.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If differential capacity curve analysis is performed to accurately detect polarization levels, then measurement precision is improved, but device complexity increases due to additional processing requirements

Engineering Contradiction:
Improvepolarization level detection accuracyVSAvoidprocessing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system extracts only the critical features from the differential capacity curve (such as peak positions and magnitudes) rather than processing the entire curve in detail. By focusing on key diagnostic features, the system achieves accurate polarization detection while minimizing computational complexity and processing requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses pre-established reference differential capacity curves for different battery states and compares real-time measurements against these references. This approach simplifies real-time processing by avoiding complex analytical calculations, instead using pattern matching and comparison to quickly determine polarization levels with high accuracy.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS12308689B2Battery management system, battery management method, battery pack and electric vehicle
Publication Date: 2025.05.20 LG ENERGY SOLUTION LTD
  • US12308689B2 patent drawing
  • US12308689B2 patent drawing
  • US12308689B2 patent drawing

AI summary

A battery management system includes a voltage sensor to generate a voltage signal indicating a voltage of a battery, a current sensor to generate a current signal indicating a current flowing through the battery, and a control unit to record a voltage history and a current history of the battery based on the voltage signal and the current signal at a predetermined time interval during constant current charging of the battery. The control unit determines a differential capacity curve indicating a correlation between the voltage of the battery and a differential capacity in a reference voltage range. The control unit performs a first protection operation for the battery by comparing a first characteristic voltage of a main feature point with a reference voltage when the main feature point is detected from the differential capacity curve.