Battery Electrode Pore Analysis for Output and Fast-Charge Estimation

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Solution Overview

Problem

Existing methods struggle to accurately measure and estimate the improved output and rapid charging performance of rechargeable batteries due to variations in measurement conditions, such as output holding time, state-of-charge, cut-off conditions, and temperature, especially when modifying the electrode structure to enhance ion movement speed.

Innovation Solution

An apparatus and method that estimate rechargeable battery performance by comparing the cumulative intrusion value of pores with diameters between 0.1 and 1 micrometer to a volume reference value, using a processor to determine if the battery meets expected output or state-of-charge values, thereby assessing performance without fully assembling the battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the electrode structure is modified to improve ion movement speed, then the output performance and rapid charging performance are improved, but the measurement of performance improvement becomes difficult and inaccurate due to variations in measurement conditions

Engineering Contradiction:
Improveion movement speedVSAvoidperformance measurement accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent extracts the key performance indicator from complex battery operation to focus specifically on cumulative intrusion value of pores with diameter 0.1-1 micrometer. By isolating this specific pore volume metric, the measurement becomes independent of other varying conditions such as output holding time, SOC, cut-off conditions, and temperature, thereby resolving the measurement accuracy problem while maintaining the ability to assess ion movement speed improvements

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a simplified model by using cumulative intrusion value as a proxy indicator for battery performance. Instead of measuring actual battery output under various conditions, it uses the pore volume measurement as a copy that correlates with performance, allowing accurate assessment without the complexity of full battery testing

Inventive Principle:
Principle #26Copying

2Loss of information

If traditional battery output measurement methods are used, then comprehensive performance data can be obtained, but the measurement process becomes complex and time-consuming due to simultaneous voltage and current measurement requirements

Engineering Contradiction:
Improveperformance data completenessVSAvoidmeasurement system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent extracts only the essential information needed for performance assessment - the cumulative intrusion value of pores - from the complex battery system. This single parameter measurement replaces the need for simultaneous voltage and current measurements, significantly simplifying the measurement system while retaining the ability to evaluate output performance and rapid charging performance

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the complex electrical measurement system (requiring simultaneous voltage and current measurement) with a simpler structural measurement approach using cumulative intrusion value. This substitution eliminates the need for complex measurement apparatus and procedures while providing comparable or superior performance information

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If battery performance is measured under various conditions, then comprehensive performance characteristics can be obtained, but the measurement results vary greatly depending on measurement conditions

Engineering Contradiction:
Improveperformance assessment coverageVSAvoidmeasurement result consistency
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent extracts a measurement parameter (cumulative intrusion value of pores with diameter 0.1-1 micrometer) that is inherently independent of operational conditions. This extracted metric provides consistent results regardless of output holding time, SOC, cut-off conditions, or temperature, while still reflecting the electrode structure's impact on ion movement and battery performance

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12181530B2Apparatus for estimating rechargeable battery performance according to electrode structure and method thereof
Publication Date: 2024.12.31 LG ENERGY SOLUTION LTD
  • US12181530B2 patent drawing
  • US12181530B2 patent drawing
  • US12181530B2 patent drawing

AI summary

Discussed is an apparatus for estimating a rechargeable battery performance according to an electrode structure and a method thereof and the apparatus for estimating the rechargeable battery performance. The apparatus may include a communication unit that receives a cumulative intrusion value that is a summed value of volumes of entire pores per unit area of a positive electrode from an apparatus for measuring volumes of pores formed in the positive electrode, and a processor that estimates an output performance of a rechargeable battery by comparing the cumulative intrusion value and a volume reference value, wherein the volume reference value is the cumulative intrusion value corresponding to an expected output value required for the rechargeable battery when the rechargeable battery is continuously discharged.