Battery Power Calculation Using Temperature and Resistance Prediction

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Solution Overview

Problem

Existing battery management systems struggle to efficiently manage energy in vehicles by limiting power when the battery reaches its maximum temperature, leading to inefficient energy use.

Innovation Solution

An apparatus and method that include a timer, temperature sensor, and controller to calculate the resistance of a battery cell, determining an optimal current value that prevents the battery from exceeding a threshold temperature, using correction coefficients based on temperature and state of charge (SOC) changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If power is used to the maximum until the limit temperature of the battery is reached, then the power output is maximized, but the energy management efficiency deteriorates due to rapid power limitation afterward

Engineering Contradiction:
Improvepower outputVSAvoidenergy management efficiency
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The system performs preliminary calculation of the temperature rise rate and predicts future temperature trends before the battery reaches its limit temperature. By calculating the resistance change rate and projecting temperature progression, the system determines an appropriate power limitation in advance, rather than waiting for the temperature limit to be reached and then abruptly limiting power. This preliminary action allows for smoother power management and maintains energy efficiency.

Inventive Principle:
Principle #10Preliminary action

2Temperature

If power is collectively limited to a prescribed value when the battery reaches the limit temperature, then the battery temperature is controlled, but the vehicle cannot efficiently manage energy

Engineering Contradiction:
Improvebattery temperatureVSAvoidenergy management efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The system dynamically adjusts the power limitation based on real-time battery conditions. Instead of applying a fixed prescribed power limit when the temperature threshold is reached, the controller continuously monitors the temperature rise rate, resistance changes, and SOC (state of charge) to calculate an adaptive power limitation. This dynamic approach allows the system to maintain the highest possible power output that keeps the battery temperature within safe limits, thereby improving energy management efficiency while still controlling temperature.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the resistance of the battery cell is calculated without correction, then the calculation is simple, but the accuracy of current value determination deteriorates due to temperature and SOC changes

Engineering Contradiction:
Improvecalculation complexityVSAvoidcurrent value accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system changes the resistance parameter based on temperature and SOC conditions. The controller calculates the battery cell resistance and applies correction coefficients that account for temperature variations and SOC levels. These correction coefficients are derived from pre-stored data or real-time measurements, allowing the resistance value to adapt to changing battery conditions. This parameter adjustment significantly improves the accuracy of current value determination without requiring complete recalculation of the resistance model.

Inventive Principle:
Principle #35Parameter changes

4Duration of action of moving object

If the target time for battery use is extended, then the energy utilization is improved, but the battery may exceed the threshold temperature

Engineering Contradiction:
Improvebattery usage durationVSAvoidbattery temperature
Core Design Contradiction:
Duration of action of moving objectVSTemperature

Solution Approach 1:

The system implements continuous feedback monitoring of battery temperature, resistance, and SOC during the target time period. The controller calculates the temperature rise rate and compares it against safety thresholds, continuously adjusting the power output to maintain the battery within safe temperature limits throughout the extended usage period. This feedback mechanism allows the system to safely extend battery usage duration by dynamically responding to temperature changes and preventing threshold exceedance.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for maintaining the battery at an appropriate temperature during a target time, enabling efficient energy management in vehicles by calculating an optimal power value without reaching the limit temperature.

Implementation Method 1

a temperature sensor configured to measure a temperature of the battery cell

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

heat generated from a time that the battery cell is at a current temperature until a time that the battery cell reaches the threshold temperature

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11828806B2Apparatus and method for calculating battery power
Publication Date: 2023.11.28 LG ENERGY SOLUTION LTD
  • US11828806B2 patent drawing
  • US11828806B2 patent drawing
  • US11828806B2 patent drawing

AI summary

An apparatus for calculating battery power including a time setting unit that sets a target time for using a battery cell, a temperature sensor unit that measures temperature of the battery cell, a resistance calculation unit that calculates resistance of the battery cell, and a power calculation unit that calculates an optimum current value usable without exceeding threshold temperature of the battery cell during the target time, based on the temperature and resistance of the battery.