Battery-Powered Decoder for Wireless Irrigation Valve Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Two-wire irrigation systems are complex and prone to issues like damaged or cut wires, requiring significant training and skill for installation and troubleshooting, leading to inefficiencies and losses in plant material and profit.

Innovation Solution

An irrigation sprinkler body cover with an integrated battery-powered decoder that enables wireless communication over long distances using LoRaWAN technology, allowing controllers to communicate with battery-powered decoders and control DC latching solenoid valves remotely.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If two-wire irrigation systems are used to reduce wire usage and material costs, then material and labor costs are reduced, but the system becomes complex and susceptible to damaged or cut wires

Engineering Contradiction:
Improvewire usageVSAvoidsystem complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical wiring system with a wireless communication system. The controller and decoders communicate via wireless signals (e.g., radio frequency) instead of physical wire connections, eliminating the need for complex two-wire infrastructure while maintaining system functionality. This substitution resolves the contradiction by removing wire usage entirely while simplifying the overall system architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces wireless communication signals as an intermediary medium between the controller and decoders. Instead of relying on physical wire paths that are prone to damage, the system uses electromagnetic waves to transmit control signals, thereby eliminating wire-related complexity and vulnerability while preserving the daisy-chain topology benefits.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If two-wire irrigation systems are installed to reduce material costs, then material and labor costs are reduced, but installation and troubleshooting require significant training and skill

Engineering Contradiction:
Improveinstallation easeVSAvoidinstallation complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical wiring installation with simple wireless device deployment. Installers only need to position the controller and decoders without splicing wires or configuring complex electrical connections, dramatically reducing the skill level required while maintaining cost-effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs simple, standalone wireless decoder units that can be independently deployed and replaced if needed. These self-contained devices eliminate the need for skilled electrical work during installation and maintenance, allowing even novice installers to successfully implement the irrigation system.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If traditional wired irrigation systems are used, then communication between controller and decoders is reliable, but wire damage renders valves inoperable until the system is fixed

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidsystem uptime
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces the vulnerable mechanical wire connection system with a wireless communication system. This substitution eliminates the risk of wire damage entirely, ensuring continuous reliable communication between controller and decoders, and maintaining system productivity without interruption from wiring issues.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent anticipates wire damage issues by completely eliminating wires from the system architecture. By designing a wireless solution from the outset, the system is inherently protected against the harmful effect of wire cutting or damage, ensuring continuous operational reliability without requiring reactive repairs.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Ease of operation

If wireless communication is implemented to simplify installation and reduce wire damage risks, then ease of installation improves, but new technology complexity may arise

Engineering Contradiction:
Improveinstallation easeVSAvoidtechnology complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent uses off-the-shelf, commercially available wireless communication modules and devices that come with pre-integrated protocols and interfaces. These standardized components eliminate the need for custom wireless system design and reduce technical complexity, allowing installers to deploy the system using simple plug-and-play procedures without requiring specialized wireless communication expertise.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS11210933B2Irrigation sprinkler body cover with an integrated battery-powered decoder
Publication Date: 2021.12.28 RAIN BIRD CORP
  • US11210933B2 patent drawing
  • US11210933B2 patent drawing
  • US11210933B2 patent drawing

AI summary

An apparatus comprising an irrigation sprinkler body cover with an integrated battery-powered decoder is disclosed. A method of retrofitting existing irrigation systems to wirelessly communicate with one or more of the present apparatus is also disclosed. Concerning the present method, an irrigation controller provides message data to a gateway regarding the control of irrigation valves. The gateway contains configurable encoder software that encodes and then wirelessly transmits the message data, for example via long-range radio hardware at 902-928 MHz frequency. The encoded data is received by a present apparatus to which the message is addressed. The apparatus decodes the message data and subsequently provides a power signal via wire to one or more proximally-located DC latching solenoid valves to control the irrigation valves according to the user input.