Battery-Powered Temperature Sensor Power Management

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Solution Overview

Problem

Battery-powered devices, especially small capacity coin battery-powered devices, face challenges in extending battery life due to high power consumption, which limits their shelf life and requires frequent replacements.

Innovation Solution

The implementation of a battery-operated temperature sensor system that utilizes a negative temperature coefficient thermistor and a microcontroller unit to shift between off, low-power, and high-power modes, ensuring power consumption is less than the discharge current, thereby extending battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the temperature sensor operates continuously in high-power mode to ensure accurate real-time temperature monitoring, then measurement precision is improved, but power consumption increases and battery life is reduced

Engineering Contradiction:
Improvetemperature monitoring accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The temperature sensor dynamically adjusts its operating mode based on environmental conditions. The system transitions between off mode, low-power mode, and high-power mode depending on whether the temperature is below or above the freezing threshold, optimizing the balance between measurement accuracy and power consumption

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by switching between different power modes. The microcontroller adjusts the sensor's operating state based on temperature readings, changing parameters such as sampling frequency and measurement resolution to match the required precision for the current environmental condition

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If the temperature sensor operates in low-power mode to extend battery life, then duration of action is improved, but measurement precision deteriorates due to reduced sampling frequency

Engineering Contradiction:
Improvebattery lifeVSAvoidtemperature monitoring accuracy
Core Design Contradiction:
Duration of action of moving objectVSMeasurement precision

Solution Approach 1:

The system adjusts measurement parameters dynamically based on operational mode. In low-power mode, the sensor uses reduced sampling frequency and lower resolution measurements, while in high-power mode it switches to continuous high-resolution monitoring, thereby adapting precision to the current operational requirements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The temperature sensor implements dynamic operation by transitioning between different power states. The system activates high-power mode only when freezing temperatures are detected, otherwise maintaining low-power operation to extend battery life while still providing adequate monitoring

Inventive Principle:
Principle #15Dynamics

3Duration of action of stationary object

If the battery discharge current is reduced to extend shelf life, then duration of action is improved, but the ability to power the temperature sensor during operation is reduced

Engineering Contradiction:
Improvebattery shelf lifeVSAvoidbattery discharge capability
Core Design Contradiction:
Duration of action of stationary objectVSPower

Solution Approach 1:

The temperature sensor employs periodic operation with extended idle periods in off mode, activated only when temperature thresholds are approached. This periodic activation pattern reduces average power consumption to below the battery's self-discharge rate, allowing the battery to last its full shelf life

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses the environmental temperature itself to trigger operational modes. The NTC thermistor automatically detects temperature changes and triggers the appropriate power mode without external intervention, allowing the system to serve itself based on environmental conditions

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively maximizes battery usage in small temperature sensors, extending battery life to its shelf life rather than consuming it with current usage, while maintaining accurate temperature monitoring.

Implementation Method 1

a negative temperature coefficient thermistor operatively coupled to the battery and the temperature sensor, having a resistance inversely proportional to temperature

Methodology Applied
Scientific EffectNegative temperature coefficient thermistor: Thermistor

Data Source

PatentUS20250123155A1Power management for battery-operated temperature sensors
Publication Date: 2025.04.17 SAYA LIFE INC
  • US20250123155A1 patent drawing
  • US20250123155A1 patent drawing
  • US20250123155A1 patent drawing

AI summary

An energy-efficient battery-operated temperature sensor system including a temperature sensor having an off mode, a low-power mode, and a high-power mode. The temperature sensor in the low-power mode may be configured to sense when an environmental temperature reaches a temperature threshold. The temperature sensor in the high-power mode may be configured to measure the environmental temperature in real-time. The temperature sensor may be shifted into the high-power mode when the environmental temperature reaches the temperature threshold.