Battery Resistance-Voltage Profiling for Early Abnormality Detection

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Solution Overview

Problem

Existing battery diagnosis methods are inadequate for detecting abnormalities in a non-destructive manner, which can lead to performance degradation, fire, and explosion risks due to internal gas buildup and electrode imbalance.

Innovation Solution

An apparatus and method that utilize resistance and voltage profiling to generate a correspondence relationship, setting a criterion range to diagnose battery abnormalities by comparing resistance values against a criterion line and threshold, allowing for real-time, non-destructive assessment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If battery diagnosis is performed using traditional methods, then battery state can be assessed, but the diagnosis may be destructive and cannot detect early abnormalities

Engineering Contradiction:
Improvebattery state diagnosis accuracyVSAvoiddestructive measurement impact
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional destructive mechanical/electrical testing methods with an electrical resistance measurement system. By measuring resistance changes during charging/discharging cycles and comparing them against reference profiles, the system diagnoses battery state without physical destruction or invasive sampling, thus resolving the contradiction between diagnosis accuracy and non-destructive measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If resistance measurement is performed frequently to monitor battery state, then early abnormalities can be detected, but measurement errors may lead to misdiagnosis

Engineering Contradiction:
Improveabnormality detection accuracyVSAvoidmeasurement error impact
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent implements a feedback mechanism where measured resistance values are continuously compared against reference resistance profiles generated from healthy batteries. The system uses this feedback to identify deviations indicating abnormalities, while the reference profile acts as a corrective standard that compensates for measurement errors, ensuring accurate diagnosis even with noisy measurements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary action by pre-generating reference resistance profiles from healthy batteries before actual diagnosis. These reference profiles serve as baseline expectations, allowing the system to detect deviations from normal behavior patterns, thereby improving measurement precision while compensating for potential measurement errors through established normative data.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If detailed profile analysis is conducted to improve diagnosis accuracy, then abnormality detection improves, but processing time and complexity increase

Engineering Contradiction:
Improvediagnosis accuracyVSAvoidprofile analysis complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the essential diagnostic information by focusing solely on resistance measurements and their comparison against reference profiles, rather than analyzing multiple parameters simultaneously. This extraction approach simplifies the diagnostic process to a single critical metric (resistance deviation from reference), reducing computational complexity while maintaining high diagnostic accuracy for detecting battery abnormalities.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentEP4468003B1Apparatus and method for diagnosing battery
Publication Date: 2026.03.18 LG ENERGY SOLUTION LTD
  • EP4468003B1 patent drawingFigure 1~2
  • EP4468003B1 patent drawingFigure 3
  • EP4468003B1 patent drawingFigure 4

AI summary

An apparatus for diagnosing a battery according to an embodiment of the present disclosure may include a data obtaining unit configured to obtain a resistance value and a voltage value of a battery; a profile generating unit configured to generate a profile representing a correspondence relationship between the resistance value and the voltage value of the battery obtained by the data obtaining unit; and a control unit configured to set a criterion range in the profile received from the profile generating unit and diagnose whether an abnormality has occurred in the battery based on the result of comparing the resistance value of the battery and the criterion range.