Dual Battery Protection Circuits for Early Micro-Short Detection

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Solution Overview

Problem

Existing secondary battery systems lack effective early detection and warning mechanisms for abnormalities such as micro-short circuits, overcharge, and overdischarge, which can compromise safety.

Innovation Solution

A dual protection circuit system is implemented, comprising a first protection circuit with a comparison circuit for abnormality detection during charging and a second protection circuit with an arithmetic circuit for detecting abnormalities in both charging and discharging, using a Coulomb counter to calculate charging capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single protection circuit is used for secondary battery monitoring, then device complexity is reduced, but abnormality detection precision and reliability are insufficient

Engineering Contradiction:
Improveabnormality detection reliabilityVSAvoidprotection circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection circuit is divided into two independent circuits: a first protection circuit with a comparison circuit that detects abnormalities during charging, and a second protection circuit with an arithmetic circuit that detects abnormalities during both charging and discharging. Each circuit performs specialized detection functions, improving overall reliability without requiring a single complex circuit to handle all scenarios

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second protection circuit performs both charging and discharging abnormality detection, while the first protection circuit focuses specifically on charging abnormalities. This partial specialization allows each circuit to be optimized for its specific function, improving detection precision without requiring both circuits to perform all detection tasks

Inventive Principle:
Principle #16Partial or excessive action

2Object-affected harmful factors

If early abnormality detection is implemented, then safety is improved, but device complexity increases due to additional detection circuits

Engineering Contradiction:
Improvesafety hazards from battery abnormalitiesVSAvoiddetection system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The comparison circuit in the first protection circuit continuously monitors charging voltage and detects micro-short circuits and other abnormalities during charging before they escalate into serious safety hazards. The arithmetic circuit in the second protection circuit similarly performs preliminary detection during discharging, enabling early warning and preventive action

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The dual protection circuit system acts as an intermediary monitoring layer between the battery and the control system. The circuits detect abnormalities and generate warning signals that can trigger preventive actions, such as stopping charging or discharging operations before safety hazards develop

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12266957B2Protection circuit for secondary battery and abnormality detection system of secondary battery
Publication Date: 2025.04.01 SEMICON ENERGY LAB CO LTD
  • US12266957B2 patent drawing
  • US12266957B2 patent drawing
  • US12266957B2 patent drawing

AI summary

The safety is ensured in such a manner that an abnormality of a secondary battery is detected, for example, a phenomenon that lowers the safety of the secondary battery is detected early and a warning is given to a user. A first protection circuit and a second protection circuit are provided for one secondary battery. The first protection circuit includes a memory circuit including a transistor including an oxide semiconductor. Combination of a plurality of protection circuits enables a complementary double protection system in charging, and the safety can be further enhanced.