Battery Protection Switch Fault Diagnosis Without Current Sensing
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Solution Overview
Problem
Conventional battery management systems face challenges in accurately diagnosing switch damage in battery protection circuits due to parasitic diodes, leading to reduced reliability and difficulty in preventing overcharging or overdischarging, as current measurements are limited to charging or discharging states.
Innovation Solution
A battery management apparatus and method that includes a battery protection circuit with a first and second switch connected to a battery pack, utilizing a voltage applying circuit to measure voltages at multiple points and diagnose switch damage by comparing these voltages to a threshold value, without requiring current measurements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If conventional power transistors with parasitic diodes are used in battery protection circuits, then the device structure is simple and easy to manufacture, but the measurement accuracy of battery voltage is reduced leading to lower reliability
Solution Approach 1:
The patent extracts the problematic parasitic diode function from the conventional power transistor structure by using separate control transistors (first control transistor and second control transistor) that do not have parasitic diodes affecting voltage measurement. This allows the main power switches to be controlled without the measurement accuracy degradation caused by parasitic diodes in the original transistor structure.
Solution Approach 2:
The patent introduces intermediary control transistors that act as mediators between the control signal and the power switches. These control transistors enable precise voltage measurement and switch control without the parasitic diode effects that would otherwise interfere with measurement accuracy, thus resolving the contradiction between simple structure and measurement precision.
2Ease of operation
If current measurement is used to diagnose switch damage, then the diagnostic method is straightforward, but the diagnosis can only be performed during charging or discharging states limiting its applicability
Solution Approach 1:
The patent performs preliminary voltage measurement during normal operation to establish baseline values before any fault occurs. By pre-storing these voltage values and comparing them during diagnostic mode, the system can detect switch damage regardless of whether the battery is currently charging or discharging, thus enabling diagnosis in all operational states.
Solution Approach 2:
Instead of measuring current to diagnose switch damage (which requires active charging/discharging), the patent inverts the approach by measuring voltage at specific nodes and comparing it against stored reference values. This voltage-based diagnostic method works in reverse logic to current measurement, enabling diagnosis during idle states when no current flow occurs.
3Measurement precision
If voltage measurement at multiple points is performed for switch damage diagnosis, then the diagnostic accuracy is improved, but the device complexity increases
Solution Approach 1:
The patent makes the voltage measuring circuit multi-functional by using it for both normal battery voltage monitoring and switch damage diagnosis. The same measuring circuit measures voltage at first and second nodes during operation, and these stored values are later used for diagnostic comparison, eliminating the need for separate diagnostic hardware and reducing overall device complexity.
Solution Approach 2:
The system performs self-diagnosis by using its own existing voltage measurement capabilities and stored reference values. The battery management device compares currently measured voltages against pre-stored baseline values to automatically detect switch damage without requiring external diagnostic equipment, thus achieving high measurement precision without proportionally increasing device complexity.
Data Source
AI summary
An apparatus and method for diagnosing damage of a switch in a battery protection circuit include a battery protection circuit including a first switch and a second switch connected to a battery pack and a switch damage diagnosing device for measuring in the battery protection circuit and for diagnosing whether any one of the first switch and the second switch is damaged. The source terminal of the first switch and the source terminal of the second switch can be connected to a common source, which can diagnose whether or not the switch is damaged only by measuring the voltage at a certain point without measuring a current.


