Battery Rack Controller Temperature-Current Control

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Solution Overview

Problem

Energy storage systems face challenges in stabilizing battery charging and discharging operations across varying temperatures, which affects efficiency and reliability, especially in environments with renewable energy sources and grid instability.

Innovation Solution

An energy storage system with a battery management system that includes a rack controller and a system controller to monitor and adjust charging and discharging currents based on battery temperature, switching between low-current and normal-current modes depending on temperature thresholds to optimize efficiency and prevent power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high current charging/discharging is used to improve productivity, then charging/discharging speed increases, but battery temperature control becomes difficult and reliability decreases

Engineering Contradiction:
Improvecharging/discharging speedVSAvoidbattery temperature control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system dynamically adjusts charging/discharging current based on real-time battery temperature measurements. The current controller modifies current levels according to temperature thresholds, enabling the system to maintain high productivity when temperatures are optimal while ensuring reliability when temperatures rise, thus resolving the contradiction between speed and temperature control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements a feedback mechanism where the rack controller continuously monitors battery temperature and communicates this data to the current controller. This closed-loop feedback enables real-time adjustment of charging/discharging current, allowing the system to maintain high productivity while preventing temperature-related reliability issues through automatic current modulation.

Inventive Principle:
Principle #23Feedback

2Reliability

If temperature monitoring and current adjustment mechanisms are added to control battery temperature, then reliability improves, but device complexity increases

Engineering Contradiction:
Improvebattery temperature controlVSAvoidcontrol system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rack controller serves multiple functions: it monitors battery temperature, communicates with the system controller, and provides data to the current controller. By making the rack controller multi-functional, the system achieves reliable temperature control without adding separate dedicated monitoring devices, thus improving reliability while minimizing the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs self-service mechanisms where the rack controller automatically measures and reports battery temperature without requiring external intervention. The current controller then automatically adjusts charging/discharging current based on this data, creating a self-regulating system that improves reliability through automated temperature management while avoiding the need for complex manual control systems.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9362750B2Energy storage system and method for controlling the same
Publication Date: 2016.06.07 SAMSUNG SDI CO LTD
  • US9362750B2 patent drawing
  • US9362750B2 patent drawing
  • US9362750B2 patent drawing

AI summary

An energy storage system configured to be coupled to at least one of a power generation system, a grid, or a load, the energy storage system including a battery system including at least one rack, the at least one rack including a rack controller, and a system controller configured to control a charging operation and a discharging operation of at least one battery on the at least one rack in accordance with a temperature of the at least one battery.