Battery Rack Fixing Groove Structure for Precise Installation
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Solution Overview
Problem
The installation and positioning of heavy-duty battery racks are challenging due to difficulties in precise alignment and stabilization during transportation and placement, leading to uneven arrangements and potential issues with electrical connections.
Innovation Solution
The battery rack design incorporates fixing grooves in the front and rear frames, allowing for stable fixation to the bottom and transport devices, ensuring secure positioning even under external impacts, and facilitating easy installation through bolt insertion and tightening mechanisms.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Weight of moving object
If transportation equipment is used to move heavy battery racks, then the battery rack can be transported to the installation site, but it becomes difficult to precisely adjust the position of the battery rack
Solution Approach 1:
The patent incorporates fixing grooves and adjustment mechanisms into the battery rack structure before transportation. These pre-installed features enable precise positioning at the installation site without requiring complex adjustments after the heavy rack is delivered, thus resolving the contradiction between heavy weight and positioning precision.
2Quantity of substance
If the battery rack is designed to accommodate heavy load, then the capacity increases, but the difficulty of accurate positioning at the fixing point increases
Solution Approach 1:
The battery rack is divided into modular sections with standardized fixing grooves and connection points. This segmentation allows the heavy-capacity rack to be assembled and positioned more easily, as each module can be independently handled and precisely aligned before being combined into the complete high-capacity system.
3Productivity
If the battery rack arrangement is uneven, then the installation process becomes faster, but the electrical connection between battery racks becomes problematic
Solution Approach 1:
The patent introduces standardized fixing grooves and alignment features as intermediary elements between the battery rack and the installation surface. These intermediaries ensure that even when installed quickly, the racks maintain precise alignment and proper spacing, thereby ensuring reliable electrical connections without compromising installation speed.
Data Source
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AI summary
Provided is a battery rack that is easy to install, an energy storage system, and a power generation system. The battery rack includes a plurality of battery modules arranged in one direction; and a rack case configured to accommodate the plurality of battery modules, wherein the rack case includes a fixing unit including a main body part of a plate shape provided on a lower end portion of the rack case, and a fixing groove formed to be recessed from an edge of the main body part.