Battery Rack Wire-Tying Layout for Orderly Pack Wiring
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Solution Overview
Problem
Existing battery rack systems suffer from chaotic circuit layouts due to unfixed connection wires, leading to interference and difficulty in identifying damaged wires, which complicates maintenance.
Innovation Solution
A battery rack with a wire-tying unit featuring detachable wire-tying rods that organize connection wires, reducing interference and facilitating maintenance by allowing selective use and easy assembly/disassembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If connection wires are not fixed to the battery rack, then the battery pack can be easily installed, but the circuit layout becomes chaotic and maintenance becomes difficult
Solution Approach 1:
The wire-tying unit is designed as a detachable module separate from the battery rack frame. This segmentation allows the wiring organization function to be independently installed or removed without affecting the battery pack installation process, thus maintaining installation convenience while enabling organized wire management for easier maintenance.
Solution Approach 2:
The wire-tying unit acts as an intermediary component between the battery rack frame and the connection wires. It provides a dedicated structure with multiple wire-tying rods that organize and secure the wires, solving the chaos problem without requiring permanent modifications to the battery rack or complex integration with the battery packs.
2Device complexity
If multiple connection wires are arranged without organization, then the installation process is simple, but interference between high and low voltage wires occurs
Solution Approach 1:
Multiple wire-tying rods are arranged at intervals on the wire-tying unit, creating separate zones for different connection wires. This segmentation physically separates high voltage and low voltage wires, preventing interference while maintaining a relatively simple installation process where wires are simply tied to the appropriate rods.
Solution Approach 2:
The wire-tying rods extend in a direction perpendicular to the arrangement direction of the rods themselves, creating a three-dimensional organizing structure. This spatial arrangement in multiple dimensions allows wires to be organized and separated effectively without requiring a complex planar layout, reducing interference while keeping the structure manageable.
3Stability of the object's composition
If wire-tying units are permanently fixed to the battery rack, then wire organization is stable, but disassembly and replacement become difficult
Solution Approach 1:
The wire-tying unit is designed with detachable connection features that allow it to be easily assembled to and disassembled from the battery rack frame. This dynamic design enables the wire organization stability to be maintained during operation while allowing quick removal and replacement when maintenance or upgrades are needed, without requiring permanent fixation.
Data Source
AI summary
A battery rack is provided, which includes a frame and a wire-tying unit. The frame is configured to support a battery pack, the wire-tying unit is detachably connected to the frame, the wire-tying unit comprises a base and at least two wire-tying rods, the base is connected to the frame, the wire-tying rods are arranged on the base at intervals in a first direction, and the wire-tying rods extend in a second direction. The wire-tying rod is configured to connect a connection wire of the battery pack, and the first direction is arranged at an angle with respect to the second direction.