Battery Reconfiguration Circuit for Multi-Standard EV Charging

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Solution Overview

Problem

The existing power supply devices for electric vehicles cannot adapt to multiple charging standards without interrupting the operation of the load, as the voltage applied to the load varies significantly during switching between battery connections.

Innovation Solution

A power supply device with a configuration that includes multiple switches and a power converter, allowing batteries to be connected in parallel or series to match different charger voltages, ensuring continuous operation and appropriate voltage supply to the load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the connection of two batteries is switched between parallel and series to adapt to different charging standards, then the adaptability to various chargers is improved, but the voltage applied to the load varies significantly causing operation interruption

Engineering Contradiction:
Improveadaptability to various chargersVSAvoidcontinuous operation of load
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A power converter is introduced as an intermediary device between the battery system and the load. The power converter actively manages voltage transitions during battery connection switching, ensuring stable voltage supply to the load while allowing the batteries to be reconfigured for different charging standards.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The battery system is divided into two separate batteries with independent connection paths. This segmentation allows flexible configuration (parallel or series) of the batteries while the power converter independently manages the voltage output to maintain load operation continuity.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If switches are added to enable flexible battery connection configuration, then the adaptability to different charging standards is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptability to different charging standardsVSAvoidnumber of switches and connection paths
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power converter serves multiple functions simultaneously: it manages voltage regulation, controls battery connection switching, and ensures load operation continuity. This multi-functionality reduces the need for additional dedicated components, thereby limiting the increase in device complexity despite the added flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20230391228A1Power supply device
Publication Date: 2023.12.07 YAZAKI CORP
  • US20230391228A1 patent drawing
  • US20230391228A1 patent drawing
  • US20230391228A1 patent drawing

AI summary

Positive electrode-side input terminal is connected to first positive electrode-side battery terminal, negative electrode-side input terminal is connected to second negative electrode-side battery terminal, a switch is connected between first negative electrode-side battery terminal and second positive electrode-side battery terminal, between second positive electrode-side battery terminal and first connection point between positive electrode-side input terminal and first positive electrode-side battery terminal, and between first negative electrode-side battery terminal and second connection point between negative electrode-side input terminal and second negative electrode-side battery terminal, positive electrode-side output terminal is connected to positive electrode-side converter output terminal, negative electrode-side output terminal is connected to negative electrode-side converter output terminal, positive electrode-side converter input terminal is connected to a line connecting positive electrode-side input terminal and first positive electrode-side battery terminal, and negative electrode-side converter input terminal is connected to a line connecting negative electrode-side input terminal and second negative electrode-side battery terminal.