Battery Protection Rectifier Circuit for Fast AC Response

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Solution Overview

Problem

Existing battery protection systems face challenges in quickly responding to high-frequency AC components due to substantial delays in enabling transistors, leading to inadequate rectification operations, especially when dealing with reverse battery connections and AC signals superimposed on DC signals.

Innovation Solution

A controller circuit with a voltage subtractor, internal voltage generator, and gate control circuit is employed to emulate an ideal diode, utilizing a transistor to block reverse currents and enable forward currents, with an FC acceleration circuit to rapidly switch the transistor's gate voltage, reducing reliance on amplifiers for initial enabling and regulating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a conventional protection system uses amplifier-based transistor enabling, then the system can provide stable voltage control, but the response time is too slow to handle high-frequency AC components

Engineering Contradiction:
Improveresponse timeVSAvoidrectification effectiveness
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The gate control circuit pre-charges the gate-source capacitor through a dedicated path before the transistor needs to conduct. This preliminary charging action reduces the time delay when the transistor needs to be enabled quickly, allowing the system to respond to high-frequency AC components without sacrificing reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gate control circuit is segmented into multiple independent control paths: a fast response path for high-frequency AC components and a stable control path for DC components. This segmentation allows each path to be optimized independently, achieving both fast response and stable control

Inventive Principle:
Principle #1Segmentation

2Productivity

If the protection system uses a simple transistor switching mechanism, then the response time is fast, but the system cannot properly rectify high-frequency AC components superimposed on DC signals

Engineering Contradiction:
Improverectification capabilityVSAvoidresponse delay
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The gate control circuit incorporates feedback mechanisms that monitor the transistor's conduction state and adjust the gate voltage dynamically. This feedback ensures proper rectification of high-frequency AC components while minimizing response delay through real-time optimization

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The circuit dynamically changes the gate voltage parameters (magnitude, duration, waveform) based on the frequency and amplitude of the input signal. For high-frequency AC components, the gate voltage is adjusted to enable rapid switching, while for DC components, stable voltage levels are maintained

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the system uses complex amplification circuits for transistor control, then the voltage control is stable, but the power loss increases and reliability decreases

Engineering Contradiction:
Improvetransistor operation stabilityVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The gate control circuit uses simple, low-power switching elements rather than complex amplification circuits. These simpler components have lower power loss and can be rapidly switched without the energy overhead of amplification stages, while still achieving reliable transistor control through optimized gating strategies

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves rapid rectification of high-frequency AC components, preventing damage to electronic components by isolating loads from negative voltages and reducing power loss, while maintaining stable voltage supply and improving reliability of the transistor.

Implementation Method 1

The voltage subtractor circuit has a subtractor output and first and second subtractor inputs. The first subtractor input is adapted to be coupled to a first current terminal of a transistor. The second subtractor input is adapted to be coupled to a second current terminal of the transistor.

Methodology Applied
Scientific EffectVoltage subtraction: Ohm's Law

Implementation Method 2

The internal voltage generator circuit has a generator input and a generator output. The generator input is adapted to be coupled to the first current terminal.

Methodology Applied
Scientific EffectVoltage generation: Electrical Accumulator

Implementation Method 3

A voltage of the gate is set by the voltage reference to form a conduction channel between the first current terminal and the second current terminal.

Methodology Applied
Scientific EffectTransistor conduction control: Conduction (electrical)

Data Source

PatentUS20250350131A1Rectification by battery protection system
Publication Date: 2025.11.13 TEXAS INSTRUMENTS INC
  • US20250350131A1 patent drawing
  • US20250350131A1 patent drawing
  • US20250350131A1 patent drawing

AI summary

In some examples, a controller circuit comprises: a voltage subtractor circuit having a subtractor output and first and second subtractor inputs, the first subtractor input adapted to be coupled to a first current terminal of a transistor, and the second subtractor input adapted to be coupled to a second current terminal of the transistor; an internal voltage generator circuit having a generator input and a generator output, the generator input adapted to be coupled to the first current terminal; and a gate control circuit having a gate control input and a gate control output, the gate control input coupled to the subtractor output, the gate control output adapted to be coupled to a gate of the transistor, the gate control circuit including a switch coupled between the gate control output and the generator output.