Battery Cathode Redox Indicators for Fast State-of-Charge Estimation

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Solution Overview

Problem

Current state of charge estimation methods for rechargeable batteries are inaccurate and time-consuming, limiting their practical application, particularly due to the inefficiencies of Coulomb counting and open circuit voltage methods.

Innovation Solution

Incorporating a redox indicator, such as an organic compound, organometallic compound, or transition metal oxide, into the cathode of a battery to monitor the state of charge by identifying a potential drop during discharge, allowing for rapid and accurate estimation of remaining capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If Coulomb counting method is used to estimate state of charge, then the method can be implemented continuously during battery operation, but the initial state of charge estimation is inaccurate

Engineering Contradiction:
Improvecontinuous monitoring capabilityVSAvoidinitial state of charge estimation accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

A redox indicator is introduced as an intermediary substance in the cathode that mediates between the battery's charge state and measurable electrical potential. The redox indicator undergoes reversible oxidation-reduction reactions at specific potentials, creating distinct voltage signatures that serve as reliable markers for state of charge determination, thereby solving the inaccuracy problem of Coulomb counting while maintaining continuous monitoring capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The redox indicator exhibits distinct electrochemical potential drops at specific charge levels, analogous to color changes in traditional redox indicators. These potential drops create visually distinct (electrochemically detectable) markers at different state of charge levels, enabling accurate determination of initial and current charge states without requiring the battery to be idle

Inventive Principle:
Principle #32Color changes

2Ease of operation

If open circuit voltage method is used to determine state of charge, then the measurement can be simple, but the battery must be idle for more than 10 hours prior to measurement

Engineering Contradiction:
Improvemeasurement simplicityVSAvoididle time requirement
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The redox indicator is pre-installed in the cathode structure to create predetermined electrochemical markers at specific charge levels. These markers generate distinct potential drops that are detectable during normal operation, eliminating the need for preliminary idle time to allow voltage stabilization. The measurement can be performed immediately during active duty

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system transitions from a static measurement approach (open circuit voltage requiring idle time) to a dynamic measurement approach where redox indicators continuously provide state of charge information during battery operation. The potential drops occur naturally during charging and discharging cycles, enabling real-time monitoring without interrupting battery usage

Inventive Principle:
Principle #15Dynamics

3Reliability

If traditional state of charge estimation methods are used, then the factors influencing residual capacity can be considered, but the estimation process is time consuming and limits practical application

Engineering Contradiction:
Improveconsideration of multiple influencing factorsVSAvoidmeasurement speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The complex mechanical/electrical measurement processes of traditional methods (coulomb counting integration, open circuit voltage waiting periods, discharge experiments) are replaced by direct electrochemical detection using redox indicators. The redox reactions provide immediate electrical signals (potential drops) that directly indicate state of charge, eliminating time-consuming processing steps while still accounting for charge/discharge rate, temperature, and other influencing factors through the electrochemical response

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The redox indicator performs the state of charge estimation function automatically through its inherent electrochemical properties. During normal battery operation, the redox indicator spontaneously undergoes oxidation-reduction reactions at characteristic potentials, generating self-indicating voltage signals that require no external intervention, complex calculations, or additional measurement equipment. The system estimates its own state of charge through the natural electrochemical behavior of the indicator

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The redox indicator enables precise determination of battery state of charge with a second potential drop in the discharge profile, enhancing electron transfer capacity and providing rapid, accurate readings of remaining capacity, suitable for various battery types.

Implementation Method 1

The redox indicator is selected from the group consisting of an organic compound, an organometallic compound, and a transition metal oxide. The battery is discharged, where discharging the battery includes identifying a potential drop of the redox indicator.

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS20250383404A1Methods of indicating battery capacity
Publication Date: 2025.12.18 SCHLUMBERGER TECH CORP
  • US20250383404A1 patent drawing
  • US20250383404A1 patent drawing
  • US20250383404A1 patent drawing

AI summary

The present disclosure provides apparatuses and methods of performing controlling actions. The method includes charging a battery having a cathode. The cathode includes a redox indicator. The battery is discharged, where discharging the battery includes identifying a potential drop of the redox indicator. The controlling action is performed based on the potential drop.