Battery Relay Control for Engine Start Reliability

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Solution Overview

Problem

Existing electric storage apparatuses, such as vehicle batteries, face power consumption issues when the engine is stopped, leading to a decrease in state of charge, potentially preventing engine startup due to external system reliance for power management.

Innovation Solution

An electric storage apparatus with an integrated monitoring system, including a detector and controller, that manages the battery's charge independently by switching a relay's state based on detected charge levels, reducing power consumption through varying power modes and preventing overcharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery voltage reaches a predetermined value, then the relay is shut down to prevent battery depletion, but the system requires communication means between the battery and external system which increases device complexity

Engineering Contradiction:
Improvebattery charge level maintenanceVSAvoidcommunication means requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The battery management system performs self-monitoring and self-control by detecting battery voltage internally and autonomously controlling the relay switch based on detected values, eliminating the need for external communication means while maintaining reliable battery charge level maintenance

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The monitoring and control functions are extracted from the external system and integrated directly into the battery management system, allowing the battery to independently manage its charge level without requiring communication infrastructure with external systems

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the relay is controlled by an external system, then power management can be centralized, but the battery may not respond quickly enough to prevent depletion below engine activation threshold

Engineering Contradiction:
Improveengine startup capabilityVSAvoidresponse time for relay control
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The battery management system autonomously detects battery voltage and controls the relay switch without external intervention, enabling immediate response to voltage changes and ensuring the battery remains above the engine activation threshold with minimal response time

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system proactively monitors battery voltage and activates the relay switch before the battery voltage drops to the engine activation threshold, preventing depletion rather than merely responding to critical low-voltage conditions

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the battery supplies power to on-vehicle devices when the engine is stopped, then device functionality is maintained, but the state of charge decreases and may prevent engine startup

Engineering Contradiction:
Improveon-vehicle device functionalityVSAvoidengine startup capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The battery management system continuously monitors battery voltage and uses this feedback to control the relay switch, dynamically adjusting power supply to on-vehicle devices based on real-time battery charge levels to ensure engine startup capability is maintained

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The relay switch is dynamically controlled based on detected battery voltage values, allowing the system to adaptively manage power distribution between on-vehicle devices and maintain sufficient charge for engine startup under varying operating conditions

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10661667B2Electric storage apparatus
Publication Date: 2020.05.26 GS YUASA INT LTD
  • US10661667B2 patent drawing
  • US10661667B2 patent drawing
  • US10661667B2 patent drawing

AI summary

A battery includes an output terminal, an electric storage device, a relay connected to the output terminal and the electric storage device, and a monitoring apparatus including a detector and a controller, the detector being configured to detect a variation value corresponding to an amount of charge of the electric storage device, the controller receiving an engine activation signal and switching a state of the relay to a closed state. If an engine is not started, the controller switches the state of the relay to an open state.