Lithium Ion Battery Rapid Replenishment via Third Electrode

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Solution Overview

Problem

Lithium ion secondary batteries experience a decline in battery capacity over time due to lithium consumption from side reactions during charge/discharge cycles, and existing solutions for capacity recovery using a third electrode as a lithium ion supply source require an excessively long time for replenishment.

Innovation Solution

A lithium ion secondary battery design featuring a wound electrode assembly with a third electrode outside the assembly, a porous insulating film, and an electroconductive battery case, allowing for rapid lithium ion replenishment by facilitating the movement of lithium ions into the battery through the insulating film and battery case connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a third electrode is disposed outside the wound electrode assembly, then lithium ion replenishment can be achieved, but the replenishment time becomes excessively long

Engineering Contradiction:
Improvebattery capacity recoveryVSAvoidreplenishment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The third electrode is positioned to face multiple surfaces of the wound electrode assembly (outer peripheral surface and end surfaces) rather than a single location, creating multi-directional lithium ion supply paths that significantly reduce replenishment time

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

A porous insulating film is introduced as an intermediary between the third electrode and the wound electrode assembly, allowing lithium ions to pass through while providing structural support and controlled ion transport pathways

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the third electrode is positioned close to the wound electrode assembly, then replenishment speed increases, but direct contact causes short circuits

Engineering Contradiction:
Improvelithium ion replenishment speedVSAvoidelectrical insulation
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The porous insulating film serves as a mediator that physically separates the third electrode from the wound electrode assembly, preventing direct contact and short circuits while maintaining close proximity for rapid lithium ion transport

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The porous insulating film provides a three-dimensional network of channels that facilitate rapid lithium ion diffusion while maintaining electrical insulation, combining the benefits of close proximity with safe separation

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and rapid lithium ion replenishment, reducing the time required for capacity recovery and enhancing the battery's performance by minimizing the distance between the third electrode and the wound electrode assembly.

Implementation Method 1

a porous insulating film that is disposed between the wound electrode assembly and the third electrode and that is formed from a material usable as a separator in a battery

Methodology Applied
Scientific EffectIon permeation: Permeation

Implementation Method 2

the third electrode has a portion facing, across the insulating film, an outer surface of the negative electrode that constitutes the outermost circumference of the negative electrode of the wound electrode assembly

Methodology Applied
Scientific EffectElectrochemical conduction: Conduction (electrical)

Data Source

PatentUS9960453B2Lithium ion secondary battery and system using same
Publication Date: 2018.05.01 TOYOTA JIDOSHA KK
  • US9960453B2 patent drawing
  • US9960453B2 patent drawing
  • US9960453B2 patent drawing

AI summary

Provided is a lithium ion secondary battery that enables lithium ion replenishment in a short period of time. The lithium ion secondary battery disclosed herein is provided with a wound electrode assembly in which a long sheet-shaped positive electrode and a long sheet-shaped negative electrode are wound such that the negative electrode is positioned on the outer side of the positive electrode; a third electrode that is disposed outside the wound electrode assembly and that has an Li supply source capable of supplying lithium ion; and a porous insulating film that is disposed between the wound electrode assembly and the third electrode and that is formed from a material usable as a separator in a battery. In this lithium ion secondary battery, the third electrode has a portion facing, across the insulating film, an outer surface of the negative electrode that constitutes the outermost circumference of the negative electrode of the wound electrode assembly, and has a portion facing, across the insulating film, a wound electrode assembly open end face that communicates with the interior of the wound electrode assembly and is an end face of the wound electrode assembly along the direction of the winding axis.