Secondary Battery System Internal Resistance Ratio Control

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Solution Overview

Problem

Existing charge-discharge control methods for assembled batteries in electric vehicles do not adequately protect cells from biased current distribution, leading to potential overheating and excessive current flow, which can result in cell deterioration and lithium deposition.

Innovation Solution

A secondary battery system with a current sensor and control device that calculates an internal resistance ratio between blocks, using this ratio to adjust the charge-discharge current, ensuring protection control is performed earlier and more effectively than with actual current values, thereby preventing high-rate deterioration and lithium deposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If charge-discharge control is performed based on actual current sensor values, then the control system operates with accurate real-time data, but cells are not protected early enough from biased current distribution leading to deterioration

Engineering Contradiction:
Improvecell protection timingVSAvoiddelay in protection control
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control device calculates the internal resistance ratio between blocks in advance and uses this ratio to proactively adjust charge-discharge current limits. By determining the maximum internal resistance ratio and pre-establishing protection current values based on this ratio, the system performs protection control before biased current distribution causes cell damage, rather than waiting for actual current sensor readings to indicate a problem

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the internal resistance ratio is calculated and used to adjust protection current, then cell protection is improved, but the device complexity increases due to additional calculation requirements

Engineering Contradiction:
Improvecell protection effectivenessVSAvoidcontrol device complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control device monitors changes in internal resistance values of different blocks and adjusts the protection current parameter dynamically based on the calculated internal resistance ratio. When the ratio exceeds a predetermined threshold, the system modifies the charge-discharge current limits accordingly. This parameter-based approach provides effective cell protection through straightforward mathematical calculations rather than complex control algorithms

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11251473B2Secondary battery system and control method for secondary battery
Publication Date: 2022.02.15 TOYOTA JIDOSHA KK
  • US11251473B2 patent drawing
  • US11251473B2 patent drawing
  • US11251473B2 patent drawing

AI summary

A secondary battery system includes an assembled battery that includes a plurality of blocks that are connected in series to one another. Each of the plurality of the blocks includes same number of cells that are connected in parallel to one another. A control device is configured to calculate an internal resistance ratio and a protection current. The internal resistance ratio is a value obtained by dividing the higher one of internal resistances by the lower one of the internal resistances of two of the plurality of the blocks. The protection current is a value obtained by multiplying the internal resistance ratio by a current value of the assembled battery detected by a current sensor. The control device is configured to perform the charge-discharge control based on the protection current.