Lithium-Ion Battery Reuse Screening for Potential Nonuniformity

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Solution Overview

Problem

Lithium-ion batteries experience degradation due to nonuniformity of potentials in the electrode plane, which can remain even after high-rate degradation mitigation processing, leading to inaccurate degradation recognition and reduced battery life when reused.

Innovation Solution

A battery processing system that includes a control device which acquires an indicator value for lithium-ion concentration distribution degradation and executes specific elimination processing when thresholds are exceeded, including over-discharge to address potential nonuniformity, ensuring both concentration and potential-related degradations are mitigated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If simple degradation threshold processing is applied, then processing complexity is low, but degradation recognition accuracy is insufficient

Engineering Contradiction:
Improveprocessing simplicityVSAvoiddegradation recognition accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies different threshold values (first threshold value for concentration degradation, second threshold value for potential degradation) and different elimination processing strategies to different degradation types. This localized approach ensures each degradation mechanism is addressed with appropriate precision while maintaining overall processing efficiency.

Inventive Principle:
Principle #3Local quality

2Productivity

If battery is used without elimination processing, then productivity is high, but battery life is reduced

Engineering Contradiction:
Improvebattery usage efficiencyVSAvoidbattery life
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent implements periodic elimination processing during battery operation based on indicator value thresholds. The control device monitors degradation indicators and executes elimination processing at appropriate intervals when thresholds are exceeded, balancing continuous battery usage with periodic maintenance to extend battery life without significantly impacting productivity.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20240175934A1Battery processing system and battery processing method
Publication Date: 2024.05.30 TOYOTA JIDOSHA KK
  • US20240175934A1 patent drawing
  • US20240175934A1 patent drawing
  • US20240175934A1 patent drawing

AI summary

A control device executes processing including: executing first elimination processing when there is a history of addition of degradation indicator values ΣD and also when degradation indicator value ΣD is larger than a first threshold value TH1; measuring a characteristic value of a cell; executing second elimination processing; determining reusability when the characteristic value is within an allowable range; determining unreusability when the characteristic value is out of the allowable range; and executing the second elimination processing when degradation indicator value ΣD is first threshold value TH1 or less.