Battery Pack RSoC Estimation Under Variable Load and Temperature

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Solution Overview

Problem

Conventional methods for estimating the state of charge (SoC) of battery packs in power tools are inaccurate, leading to user confusion and potential adverse effects on battery health due to varying charge/discharge speeds and powers, which affect the estimation of completion times and power requirements.

Innovation Solution

A method for estimating the relative state of charge (RSoC) of battery packs by determining the current depth of discharge (DoD) and endpoint DoD based on voltage and current, using adaptive impedance curves and temperature information to calculate RSoC, and evaluating SoH through interval SoH estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional SoC estimation methods are used, then the estimation process is simple, but the measurement precision is poor due to varying charge/discharge speeds and powers

Engineering Contradiction:
ImproveSoC estimation accuracyVSAvoidestimation method complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the SoC estimation method adaptive to varying operating conditions. The system dynamically adjusts the estimation approach based on real-time charge/discharge speeds, powers, and temperatures, rather than using a fixed conventional method. This allows accurate SoC estimation across different working conditions while maintaining reasonable system complexity through automated adaptation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes key parameters including introducing temperature as a critical factor, using relative SoC (RSoC) instead of absolute SoC, and adapting the estimation model based on charge/discharge rates. By changing these parameters and their relationships, the system achieves higher measurement precision without requiring overly complex external measurement equipment.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the battery power is overused to maximize capacity utilization, then the productivity increases, but the reliability decreases due to adverse effects on battery health

Engineering Contradiction:
Improvebattery capacity utilizationVSAvoidbattery health
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements feedback mechanisms where the system continuously monitors battery state (including temperature, charge/discharge rates, and estimated SoC) and adjusts power delivery accordingly. This feedback loop prevents overuse by providing real-time information about battery health status and adjusting operational parameters to maintain reliability while maximizing safe capacity utilization.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies beforehand cushioning by establishing safety margins and protective measures before battery damage occurs. The estimation method predicts remaining capacity and health status in advance, allowing the system to adjust power delivery proactively to prevent adverse effects on battery health while still utilizing available capacity safely.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Measurement precision

If complete charge/discharge cycles are performed to determine maximum capacity, then the measurement precision improves, but the loss of time increases due to harsh experimental conditions

Engineering Contradiction:
Improvemaximum capacity determination accuracyVSAvoidcharge/discharge cycle time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies partial action by using relative SoC estimation that provides sufficient accuracy for practical applications without requiring complete charge/discharge cycles. The system determines maximum capacity and current state through partial measurements and adaptive estimation, achieving acceptable measurement precision significantly faster than conventional complete cycling methods.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system performs self-service by using its own operational data (voltage, current, temperature during normal use) to estimate capacity and SoC, rather than requiring separate complete charge/discharge testing. This allows the system to continuously update its capacity knowledge during normal operation, eliminating the need for time-consuming external testing cycles.

Inventive Principle:
Principle #25Self-service

4Loss of information

If the conventional SoC definition is used, then the ease of operation is maintained, but the loss of information occurs because users cannot reasonably evaluate power requirements

Engineering Contradiction:
Improvepower requirement informationVSAvoiduser interface simplicity
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent introduces another dimension by adding temperature and charge/discharge rate information to the traditional SoC concept, creating a multi-dimensional battery state description. This provides users with more comprehensive information about actual available capacity and power requirements without significantly complicating the user interface, as the system handles the complexity internally.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent uses relative SoC (RSoC) as an intermediary concept that bridges the gap between complex battery physics and user needs. RSoC provides a simplified metric that incorporates temperature and rate effects, giving users actionable information about remaining runtime and power availability without requiring them to understand the underlying complex parameters.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP4636901A1Method for estimating a relative state of charge of a battery pack and electrical device system
Publication Date: 2025.10.22 NANJING CHERVON IND
  • EP4636901A1 patent drawingFigure 1~2
  • EP4636901A1 patent drawingFigure 3~4
  • EP4636901A1 patent drawingFigure 5

AI summary

Provided is a method for estimating a relative state of charge (RSoC) of a battery pack. The battery pack includes a housing, multiple cells, a power tool interface, and a first circuit board electrically connected to the power tool interface, where a first controller is disposed on the first circuit board. The estimation method includes: acquiring the voltage and the current of the battery pack through a detection assembly; determining the current depth of discharge (DoD) of the battery pack based on the voltage and the current of the battery pack; determining the endpoint DoD of the battery pack in the current working condition based on the voltage, the current, and the current DoD of the battery pack; and calculating the RSoC of the battery pack in the current working condition according to the current DoD and the endpoint DoD.