Secondary Battery Safety Coating for Lithium Dendrite Suppression

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Solution Overview

Problem

Lithium dendrite growth during charge-and-discharge cycles in secondary batteries reduces energy density, cycle performance, and safety, posing a significant challenge for their widespread application in mobile devices and electric vehicles.

Innovation Solution

A secondary battery design incorporating a negative electrode plate and separator with a safety coating, where the charge and discharge capacity ratios of the electrodes are optimized (0.45≤Nc/Pc<1 and 0.45≤Nd/Pd<1), and the safety coating is applied to the negative electrode plate or separator, reducing lithium dendrite formation and enhancing energy density and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the energy density of the secondary battery is increased, then the cycle performance and safety performance deteriorate due to lithium dendrite growth

Engineering Contradiction:
Improveenergy densityVSAvoidcycle performance and safety performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A safety coating layer is introduced as an intermediary between the negative electrode plate and the separator. This coating layer acts as a mediator that suppresses lithium dendrite growth while allowing lithium ion transport, thereby resolving the contradiction between increasing energy density and maintaining cycle/safety performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The charge capacity ratio of the negative electrode to positive electrode is optimized to 0.45≤Nc/Pc<1, which changes the electrochemical parameters of the battery system. This parameter adjustment prevents excessive lithium ion deposition on the negative electrode, thereby suppressing dendrite formation while maintaining high energy density

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the charge capacity ratio Nc/Pc is increased to improve energy density, then lithium dendrite formation increases and safety performance deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidlithium dendrite formation
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The safety coating is applied preliminarily to the negative electrode plate or separator before battery operation. This preliminary protective layer prevents lithium dendrites from forming and penetrating into the separator, countering the harmful effect before it can occur

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The safety coating serves as an intermediary layer that modifies the interface between the negative electrode and electrolyte/separator. It mediates lithium ion deposition behavior, promoting uniform plating and preventing dendrite formation even at high charge capacity ratios

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively increases energy density while maintaining good cycle and safety performance by reducing lithium dendrite growth, thereby improving the battery's performance and longevity.

Implementation Method 1

the safety coating is disposed on a surface of the negative film layer. In this way, formed lithium dendrites are reduced effectively, and the probability of the lithium dendrites piercing the separator and directly contacting the positive electrode plate is also reduced

Methodology Applied
Scientific EffectDendrite suppression:

Implementation Method 2

a separator located between the negative electrode plate and the positive electrode plate

Methodology Applied
Scientific EffectPhysical separation:

Data Source

PatentUS20230352692A1Secondary battery, battery module, battery pack, and electrical device
Publication Date: 2023.11.02 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20230352692A1 patent drawing
  • US20230352692A1 patent drawing
  • US20230352692A1 patent drawing

AI summary

A secondary battery, a battery module, a battery pack, and an electrical device are provided. The secondary battery includes a negative electrode plate, a positive electrode plate, and a separator located between the negative electrode plate and the positive electrode plate. The negative electrode plate or the separator includes a safety coating. A negative electrode charge capacity Nc and a positive electrode charge capacity Pc of the secondary battery satisfy: 0.45≤Nc/Pc&lt;1, and/or, a negative electrode discharge capacity Nd and a positive electrode discharge capacity Pd of the secondary battery satisfy: 0.45≤Nd/Pd&lt;1. By setting the values of Nc/Pc and/or Nd/Pd and disposing the safety coating in the secondary battery, this application achieves good cycle performance and safety performance while maintaining a high energy density of the secondary battery.