Battery Safety Estimation via Machine-Learned Voltage Behavior

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Solution Overview

Problem

Current techniques fail to effectively estimate safety regarding heat generation in batteries, particularly for batteries with unknown designs, due to limitations in measuring temperature behavior and its correlation with gas generation rates and voltage behavior.

Innovation Solution

A safety estimation device that acquires design parameters of batteries and uses a machine-learned logical model to calculate voltage behavior, which is then used to estimate safety regarding heat generation, incorporating gradient boosting for precise estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If temperature behavior is measured to estimate safety regarding heat generation, then safety information can be obtained, but measurement precision is insufficient due to low temporal resolution and weak correlation with gas generation rates

Engineering Contradiction:
Improvesafety estimation precisionVSAvoidcorrelation with gas generation rates
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces voltage behavior as an intermediary parameter that strongly correlates with both temperature behavior and gas generation rates. Instead of directly measuring temperature (which has low temporal resolution), the system measures voltage (high temporal resolution) and uses it to infer safety-related information about heat generation and gas production through established correlations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct thermal measurement (mechanical/physical temperature sensing) with electrical measurement (voltage monitoring). Voltage behavior serves as an electrical proxy for thermal and chemical states, enabling safer, more precise, and higher-resolution safety assessment without direct contact with hot or chemically active components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If design parameters are used to estimate safety for unknown battery designs, then versatility is improved, but measurement precision deteriorates without specific battery data

Engineering Contradiction:
Improveapplicability to unknown battery designsVSAvoidestimation accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent transforms the estimation approach by changing from direct physical measurement to parameter-based calculation. By using design parameters (material compositions, electrode structures, electrolyte properties) as inputs to calculation formulas, the system adapts to different battery designs while maintaining precision through physics-based relationships rather than empirical calibration for each specific battery.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a universal safety estimation system that works across different battery designs by using fundamental design parameters that are common to all non-aqueous electrolyte secondary batteries. The calculation formulas incorporate universal relationships between design parameters, voltage behavior, and safety metrics, making the system applicable to unknown or varied battery configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11199590B2Safety estimation device for batteries and safety estimation method for batteries
Publication Date: 2021.12.14 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11199590B2 patent drawing
  • US11199590B2 patent drawing
  • US11199590B2 patent drawing

AI summary

A safety estimation device for batteries includes a parameter acquirer that acquires a design parameter of a battery, a calculator that calculates voltage behavior of the battery from the design parameter, based on a machine-learned logical model, and an outputter that outputs the voltage behavior as information about safety regarding heat generation of the battery.