Battery Charging Case Screening Assembly for Model Mismatch Sorting
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Solution Overview
Problem
Existing charging modules cannot effectively screen batteries that do not meet model requirements, requiring manual removal, which is cumbersome for users.
Innovation Solution
A charging module with a screening assembly and a drive assembly that moves along the width direction of the battery charging case, allowing batteries that meet model requirements to pass through a screening port while those that do not meet the requirements can pass through a small gap due to incomplete obstruction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a screening assembly is added to automatically screen batteries, then the ease of operation is improved, but the device complexity increases
Solution Approach 1:
The screening assembly automatically screens batteries based on model requirements without user intervention. The drive assembly moves the screening assembly to different positions (aligned or offset) and the system self-regulates battery flow through the screening port, eliminating the need for manual battery removal while maintaining operational simplicity.
2Reliability
If the screening assembly is positioned to align with the battery installation through slot, then batteries meeting model requirements can pass through, but batteries not meeting requirements cannot pass through the small gap
Solution Approach 1:
The screening assembly is made movable along the width direction of the battery charging case through the drive assembly. It can dynamically switch between two positions: aligned with the battery installation through slot for high-throughput mode (batteries meeting requirements pass freely), and offset from it for high-accuracy screening mode (only batteries meeting requirements can pass through the small gap). This dynamic positioning resolves the contradiction between reliability and productivity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Effectively screens batteries that do not meet model requirements, reducing the need for manual intervention and enhancing user convenience.
Implementation Method 1
the batteries to be charged in the battery installation through slot that do not meet the model requirements can, under their own gravity, pass through the screening port in the small gap formed by the incompletely connected battery installation through slot and the screening port
Data Source
AI summary
The present application discloses a charging module and a battery charging case, wherein the charging module includes a charging compartment, a screening assembly, and a second drive assembly. The charging compartment includes a compartment body and a first bracket, and the first bracket is installed in the chamber of the compartment body and includes a battery installation through slot for accommodating the batteries to be charged. The screening assembly is installed on the first bracket and located at a discharging side of the battery installation through slot, and includes a screening port for the battery to flow through. The second drive assembly is installed on the first bracket and is drivingly connected to the screening assembly, and is configured to drive the screening assembly to move along the width direction of the battery charging case.