Battery System Second Electrolyte Injection for Capacity Recovery
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Solution Overview
Problem
Lithium secondary battery cells experience reduced cycle-life and performance deterioration due to side-reactions with the electrolyte solution, leading to increased internal resistance and decreased capacity over repetitive charge and discharge cycles, necessitating frequent replacement or disposal, which is economically unfavorable.
Innovation Solution
A battery system that injects a second electrolyte solution with a different composition into the battery case when the maximum capacity is reduced by 20% to 60%, reducing internal resistance by 10% to 60% and alleviating crystal structure collapse, thereby extending the battery's usable life.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Duration of action of moving object
If a lithium secondary battery cell is used for repetitive charge and discharge cycles, then it provides continuous energy supply, but the cycle-life is shortened and performance deteriorates due to side-reactions with the electrolyte solution
Solution Approach 1:
The patent changes the chemical composition parameters of the electrolyte solution by adding specific additives (such as vinylene carbonate, fluoroethylene carbonate, or lithium salt compounds) to modify the electrochemical properties. This parameter change suppresses side-reactions between the electrolyte and electrode surfaces, reducing capacity fade and internal resistance increase, thereby simultaneously extending cycle-life and maintaining performance stability over repeated charge-discharge cycles
Solution Approach 2:
The patent introduces intermediary substances (electrolyte additives) that act as mediators between the electrode and the main electrolyte solution. These additives form protective interface layers (SEI films) on the electrode surfaces, which mediate the interaction between the electrolyte and electrodes, preventing direct harmful side-reactions while still allowing lithium ion transport, thus improving both cycle-life and performance reliability
2Duration of action of stationary object
If the battery operates for long-term use, then it provides sustained energy storage, but internal resistance increases and capacity decreases due to electrolyte depletion and electrode degradation
Solution Approach 1:
The patent applies preliminary action by pre-forming stable solid electrolyte interface (SEI) layers on the electrode surfaces through controlled initial charging cycles or by adding film-forming additives to the electrolyte. This preliminary formation process creates a protective barrier before significant degradation occurs, preventing subsequent electrolyte depletion and electrode material collapse, thereby delaying the increase in internal resistance and extending usable life
Solution Approach 2:
The patent employs consumable electrolyte additives that are gradually consumed during initial cycles to form protective layers. These additives act as sacrificial components that decompose preferentially to create stable SEI films, protecting the main electrolyte and electrode structures from degradation. This disposable approach allows the battery to achieve long-term power stability by sacrificing small amounts of additive material
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The introduction of the second electrolyte solution suppresses the increase in internal resistance and capacity decrease, significantly extending the battery's operational life by improving ion mobility and reversing electrode material degradation.
Implementation Method 1
as the electrolyte solution is depleted, mobility of the lithium ions is deteriorated, thus internal resistance is increased
Implementation Method 2
a crystal structure of the positive and negative electrodes is collapsed and gradually decreased due to a side-reaction between an electrode surface and the electrolyte solution
Data Source
AI summary
The present invention relates to a battery system capable of mitigating the performance deterioration of a secondary battery cell and extending a period of use by additionally injecting a second electrolyte at a point in time when the capacity of the secondary battery cell has decreased, and a method for operating a battery system which can achieve the same.


