Nonaqueous Battery SEI Coating via Carbon Dioxide Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Nonaqueous electrolyte secondary batteries using lithium titanate as a negative electrode active material face issues with gas generation and increased internal resistance due to insufficient SEI coating formation, leading to battery expansion and capacity retention ratio deterioration, especially when stored at high temperatures.

Innovation Solution

Incorporating carbon dioxide into the negative electrode active material and nonaqueous electrolyte, with specific concentration ranges, to promote moderate SEI coating formation while suppressing gas generation, and using carbon monoxide in the electrolyte to enhance coating stability and reduce electrolyte decomposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium titanate is used as negative electrode active material, then battery performance is improved, but SEI coating formation is insufficient leading to electrolyte decomposition

Engineering Contradiction:
Improvebattery performanceVSAvoidelectrolyte decomposition
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by forming a SEI coating through initial charge-discharge cycles before the battery enters normal operation. The coating is formed in advance to prevent subsequent electrolyte decomposition during storage and use, particularly when the battery is stored at high temperatures near full charge.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies parameter changes by controlling the concentration of carbon dioxide in the electrolyte (50-1000 ml/L) and controlling the amount of carbon dioxide released by the negative electrode active material (0.01-3 ml/g). These parameter adjustments optimize SEI coating formation while suppressing excessive gas generation.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If SEI coating formation is insufficient, then battery capacity is maintained, but gas generation increases causing battery expansion

Engineering Contradiction:
Improvebattery capacityVSAvoidbattery volume
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent applies parameter changes by precisely controlling the carbon dioxide concentration in the electrolyte (50-1000 ml/L) and the carbon dioxide release amount from the negative electrode active material (0.01-3 ml/g). This optimization achieves moderate SEI coating formation that suppresses gas generation and battery expansion while maintaining capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potentially harmful effect of carbon dioxide (which can cause gas generation) into a beneficial effect. By controlling carbon dioxide release and concentration, the patent utilizes it to form protective SEI coating, transforming a harmful factor into a protective mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Power

If SEI coating formation is insufficient, then initial battery performance is good, but internal resistance increases over time

Engineering Contradiction:
Improveinitial battery powerVSAvoidcapacity retention ratio
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies preliminary action by forming a stable SEI coating through controlled carbon dioxide release during initial charge-discharge cycles. This pre-formed coating prevents subsequent electrolyte decomposition that would increase internal resistance, thereby maintaining capacity retention ratio over time and improving long-term reliability.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If carbon dioxide concentration in electrolyte is increased, then SEI coating formation is improved, but gas generation may increase

Engineering Contradiction:
ImproveSEI coating formationVSAvoidgas generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by optimizing the carbon dioxide concentration in the electrolyte to a specific range (50-1000 ml/L) and controlling the carbon dioxide release amount from the negative electrode active material (0.01-3 ml/g). This dual parameter control achieves moderate SEI coating formation while suppressing excessive gas generation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach effectively suppresses battery expansion and resistance rise, improving capacity retention ratio by controlling gas generation and electrolyte decomposition, maintaining battery performance over charge/discharge cycles.

Implementation Method 1

This coating is formed due to the reductive decomposition of an electrolyte on a negative electrode at the time of an initial charge and discharge

Methodology Applied
Scientific EffectReductive decomposition: Reduction

Implementation Method 2

The negative electrode active material layer contains carbon dioxide and releases the carbon dioxide in the range of 0.01 ml to 3 ml per 1 g when heated at 400° C. for 1 minute

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 3

using carbon monoxide in the electrolyte to enhance coating stability and reduce electrolyte decomposition

Methodology Applied
Scientific EffectChemical interaction: Chemical Bonding

Data Source

PatentUS9331361B2Nonaqueous electrolyte secondary battery and production method thereof
Publication Date: 2016.05.03 KK TOSHIBA
  • US9331361B2 patent drawing
  • US9331361B2 patent drawing

AI summary

According to the embodiment, there is provided a nonaqueous electrolyte secondary battery comprising a positive electrode; a negative electrode including a negative electrode active material layer; and a nonaqueous electrolyte. The negative electrode active material layer contains carbon dioxide and releases the carbon dioxide in the range of 0.01 ml to 3 ml per 1 g when heated at 400° C. for 1 minute. The nonaqueous electrolyte contains carbon dioxide of 50 ml/L to 1000 ml/L.