Battery Self-Discharge Detection Using Instantaneous Current

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing battery detection methods, such as the constant voltage charging method, are inefficient and costly due to the long time required to stabilize the charging current, leading to high device occupation and energy consumption, and poor applicability for batch detection.

Innovation Solution

A battery detection method and apparatus that measures the open-circuit voltage and instantaneous current after a preset time, allowing for immediate measurement and removal of the battery, enabling simultaneous detection of multiple batteries and reducing detection time and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the constant voltage charging method is used to detect battery self-discharge performance, then the detection accuracy is improved, but the detection time is extended and device occupation increases

Engineering Contradiction:
Improveself-discharge performance detection accuracyVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The battery undergoes a standing period (preset time) before detection, during which it stabilizes its voltage state. This preliminary action ensures that the open-circuit voltage measurement is accurate without requiring prolonged detection time, thus resolving the contradiction between detection accuracy and time consumption

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The method skips the traditional prolonged constant voltage charging stabilization phase by directly measuring open-circuit voltage after a brief standing period, then quickly applying test voltage and measuring instantaneous current. This rushing through the detection process maintains accuracy while significantly reducing detection time and device occupation

Inventive Principle:
Principle #21Skipping (Rushing through)

2Reliability

If the constant voltage charging method is used for battery detection, then reliable self-discharge assessment is achieved, but device cost and energy consumption increase

Engineering Contradiction:
Improveself-discharge assessment reliabilityVSAvoiddevice energy consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The detection method uses periodic pulsing of test voltage rather than continuous constant voltage charging. The constant voltage source applies voltage briefly to measure instantaneous current, then stops. This periodic action maintains reliable self-discharge assessment while dramatically reducing energy consumption and device occupation time

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The method uses brief, transient voltage pulses instead of prolonged charging periods. Each detection uses a short-lived voltage application that suffices for measurement purposes, reducing overall energy consumption and device wear while maintaining assessment reliability

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If the traditional constant voltage method is used, then accurate single battery detection is achieved, but batch detection efficiency is reduced

Engineering Contradiction:
Improvesingle battery detection accuracyVSAvoidbatch detection efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The detection apparatus continuously operates by implementing a rapid cycle: measure open-circuit voltage, apply test voltage briefly, measure instantaneous current, then immediately proceed to the next battery. This continuous operation without prolonged idle periods enables efficient batch detection while maintaining single battery accuracy

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

Multiple batteries are prepared in advance with their open-circuit voltages measured during standing periods before detection. This preliminary preparation allows the apparatus to quickly process batches without interruption, improving productivity while maintaining measurement precision through the established voltage-stabilization protocol

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves detection efficiency and cost-effectiveness while maintaining accurate self-discharge performance assessment, allowing for the detection of batches of batteries with better applicability.

Implementation Method 1

a battery to be tested, and measure an open-circuit voltage of the battery to be tested

Methodology Applied
Scientific EffectElectrochemical energy storage: Battery (electricity)

Data Source

PatentUS20230387484A1Battery detection method and apparatus, and readable storage medium
Publication Date: 2023.11.30 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20230387484A1 patent drawing
  • US20230387484A1 patent drawing
  • US20230387484A1 patent drawing

AI summary

A battery detection method and apparatus are provided. The battery detection apparatus includes: a voltage measurement module, configured to connect to a battery to be tested, and measure an open-circuit voltage of the battery to be tested; a processor, configured to obtain the open-circuit voltage; a constant voltage source, configured to input a test voltage to the battery to be tested under control of the processor after the battery to be tested stands for a preset time, the test voltage is the same as the open-circuit voltage; and a current measurement module, configured to measure an instantaneous current of the battery to be tested after the test voltage is inputted. The processor is also configured to obtain the instantaneous current and determine the self-discharge characteristic of the battery to be tested according to the instantaneous current and a preset current threshold.