Battery Module Self-Heating via Intermediate Tap Energy Transfer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing heating methods for electrical energy stores in electric vehicles often result in output losses due to external heating systems, which are inefficient and can lead to suboptimal battery performance in cold conditions.

Innovation Solution

A method utilizing an intermediate tap between two storage modules within the electrical energy store, where a control signal from an electronic computing device alternately energizes each module to generate heat based on internal resistance, eliminating the need for additional heating structures and minimizing heat loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If external heating systems are used to heat the electrical energy store, then the battery cells can reach the required temperature, but output losses occur and heating efficiency is reduced

Engineering Contradiction:
Improvebattery cell temperatureVSAvoidoutput losses
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The electrical energy store heats itself by utilizing its own stored electrical energy. The heating apparatus uses electrical energy from the energy store to generate heat through resistive heating elements, eliminating the need for external heating sources and avoiding the output losses associated with external systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention converts the electrical energy that would otherwise be used for vehicle operation into useful heat for warming the battery cells. By using the electrical energy store's own energy to heat itself, the system transforms potential energy consumption into a beneficial heating function, particularly useful in cold conditions where battery performance would otherwise deteriorate.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Temperature

If additional heating structures are added to the electrical energy store, then heating capability is improved, but device complexity increases

Engineering Contradiction:
Improveheating capabilityVSAvoidheating structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heating apparatus is integrated into the existing electrical energy store structure, using the same electrical components and housing. The heating elements are incorporated within the existing module architecture, allowing the system to perform both energy storage and heating functions without requiring separate, complex heating structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The heating function is merged with the electrical energy store by integrating heating elements directly into the battery modules. The control unit and heating elements are combined within the existing structural framework, eliminating the need for separate external heating systems and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If heating is performed externally to the cell modules, then heating coverage is achieved, but heat loss increases

Engineering Contradiction:
Improveheating coverageVSAvoidheat loss
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The heating elements are positioned directly within each battery cell module, providing localized heating where it is most needed. This ensures that heat is generated at the source and distributed efficiently to the battery cells, minimizing heat loss to the surrounding environment and improving overall heating efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient heating directly within the storage modules, reducing output losses and ensuring optimal battery performance without additional heating structures, even at low heat outputs, by leveraging internal resistance to produce heat during energization.

Implementation Method 1

the second storage module is energized with electrical energy from the first storage module and, based on the internal resistance of the second storage module during the energization, for heat for heating purposes to be generated in the second storage module

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20240399930A1Method for Heating an Electrical Energy Store of an at Least Partly Electrically Operated Motor Vehicle, Computer Program Product, Heating Device, and Electrical Energy Store
Publication Date: 2024.12.05 BAYERISCHE MOTOREN WERKE AG
  • US20240399930A1 patent drawing

AI summary

The present disclosure relates to a method for heating an electrical energy store of an at least partly electrically operated motor vehicle by means of a heating device of the electrical energy store, in which the electrical energy store provided in a manner having at least a first storage module and a second storage module is heated depending on a control signal of an electronic computing unit of the heating device, wherein an intermediate tap is provided between the first and second storage modules and the control signal is generated in such a way that the second storage module is energized with electrical energy from the first storage module and, on the basis of an internal resistance of the second storage module during the energization, heat for heating purposes is generated in the second storage module, and vice versa.