Battery Module Current Sensor Self-Diagnosis Using Consumption Current
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Solution Overview
Problem
Existing battery modules face challenges in accurately determining the state of a current sensor using two current sensors, which is costly and hinders miniaturization.
Innovation Solution
A battery module with a single current sensor and a battery controller that determines the current sensor's state by measuring the consumption current of the battery management system, using a threshold value to identify abnormalities and control the current path with a relay.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If two current sensors are used to evaluate battery pack current validity, then measurement reliability is improved, but device complexity and cost increase
Solution Approach 1:
The single current sensor performs self-diagnosis by measuring its own consumption current. The battery controller compares the measured consumption current against threshold values to detect sensor abnormalities, enabling the system to monitor its own health without requiring additional sensors.
Solution Approach 2:
The current sensor serves dual functions: measuring battery pack current for normal operation and measuring its own consumption current for self-diagnosis. This multi-functionality eliminates the need for separate diagnostic sensors while maintaining reliability.
2Reliability
If two current sensors are used to evaluate battery pack current validity, then measurement reliability is improved, but miniaturization capability deteriorates
Solution Approach 1:
The current sensor performs self-diagnosis by measuring its own consumption current through the battery controller. This self-monitoring capability is achieved by utilizing the existing sensor and controller infrastructure, avoiding additional components that would increase module volume.
Solution Approach 2:
The single current sensor is designed to perform both battery current measurement and self-diagnosis functions. The battery controller utilizes the sensor output for both purposes, eliminating the need for separate diagnostic hardware and enabling battery module miniaturization.
3Ease of operation
If consumption current measurement is used to detect current sensor abnormalities, then detection simplicity is improved, but measurement precision requirements increase
Solution Approach 1:
The battery controller continuously monitors the consumption current measured by the current sensor and compares it against pre-stored threshold values. This feedback mechanism automatically detects abnormalities when the measured current exceeds or falls below the thresholds, providing simple operation with robust precision through comparative analysis.
Solution Approach 2:
The system detects sensor abnormalities by monitoring changes in consumption current parameters. By comparing the measured consumption current against threshold values that represent normal operating ranges, the system can identify sensor faults through parameter deviation without requiring extremely high measurement precision.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables simple and accurate determination of the current sensor's state, preventing potential battery accidents by detecting abnormalities and controlling the current path effectively.
Implementation Method 1
a current sensor including a current detecting resistor electrically connected to a current path formed by the battery pack
Data Source
Figure 1
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Figure 2B
AI summary
According to an embodiment of the present disclosure, a battery module of an electronic device may comprise: a battery pack; a current sensor including a current detection resistor electrically connected to a current path formed by the battery pack; and a battery controller configured to control the battery pack and determine whether the current sensor is abnormal, on the basis of a measurement result of the current sensor, wherein one end of the current detection resistor is connected to the battery pack and the other end of the current detection resistor is connected to a ground line of the battery controller.