Battery Cell Shell Melting Point for Thermal Runaway Resistance

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Solution Overview

Problem

The challenge in battery technology is to enhance the safety of battery cells, particularly during thermal runaway, where the high-temperature and high-pressure substances released can cause the shell to melt, potentially leading to safety accidents.

Innovation Solution

The proposed solution involves a battery cell design where the shell's melting point is optimized based on the nickel content in the positive electrode active material. For 0.1≤M≤0.65, the melting point N is set to at least (50M+500)° C., and for 0.65<M<1, N is set to at least (950M+500)° C., to prevent shell melting during thermal runaway.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the nickel content in the positive electrode active material is increased to improve energy density, then the energy density is improved, but the heat generated during thermal runaway increases and the shell melting risk increases

Engineering Contradiction:
Improveenergy densityVSAvoidheat generated during thermal runaway
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent changes the parameter of shell melting point N based on the nickel content parameter M in the positive electrode active material. By establishing a dynamic relationship where N≥(50M+500)°C for 0.1≤M≤0.65 and N≥(950M+500)°C for 0.65<M<1, the shell's thermal resistance is optimized to match the heat generation characteristics of different nickel-content electrodes, resolving the contradiction between energy density and thermal safety.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the shell melting point is increased to prevent shell melting during thermal runaway, then the safety is improved, but the material selection and design complexity increases

Engineering Contradiction:
Improvesafety during thermal runawayVSAvoidshell material selection complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent simplifies material selection by establishing a clear parameter relationship between nickel content M and required melting point N. This quantitative guideline (N≥(50M+500)°C or N≥(950M+500)°C depending on M range) transforms a complex material selection problem into a straightforward calculation, reducing design complexity while ensuring safety.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the shell wall thickness is increased to prevent shell melting, then the safety is improved, but the battery cell volume increases and energy density decreases

Engineering Contradiction:
Improveshell resistance to meltingVSAvoidbattery cell volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

Instead of universally increasing wall thickness, the patent changes the parameter of shell melting point N based on electrode composition. This allows the use of thinner walls by compensating with higher melting point materials selected according to the specific nickel content M, thereby maintaining safety while minimizing volume increase and preserving energy density.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250055086A1Battery cell, battery and electrical device
Publication Date: 2025.02.13 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250055086A1 patent drawing
  • US20250055086A1 patent drawing
  • US20250055086A1 patent drawing

AI summary

Embodiments of the present application provide a battery cell, a battery, and an electrical device. The battery cell includes a shell and a positive electrode plate. The melting point of the shell is N. The positive electrode plate is accommodated within the shell and includes a positive electrode active material, which includes lithium nickel cobalt manganese oxide. A weight of a nickel element in the lithium nickel cobalt manganese oxide is G1, and the sum of weights of a nickel element, a cobalt element, and a manganese element is G2. A value of G1/G2 is M. M and N meet: 0.1≤M≤0.65, N≥(50M+500)° C.; or M and N meet: 0.65&lt;M&lt;1, N≥(950M+500)° C. The present application reduces the risk of the melting of the shell during the thermal runaway of the battery cell and improve the safety.