Battery Sleep Control for Cell Voltage Deterioration

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Solution Overview

Problem

The existing energy management systems (EMS) face difficulties in constantly monitoring and performing finely-tuned control of large storage battery systems, particularly in maintaining individual cell voltages within a safe range, leading to potential accelerated deterioration due to inadequate monitoring of cell states.

Innovation Solution

A storage battery system incorporating a battery management unit to monitor cell states, a power conditioning system for power conversion, and a control device with a sleep control unit that receives and acts on storage battery information to maintain average cell voltages within a holding voltage range, stopping sleep control when individual cell voltages exceed allowable limits to prevent deterioration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the storage battery system has a large capacity with hundreds to tens of thousands of cells, then the electric power storage capability is improved, but the ability to constantly grasp and monitor the state of individual cells deteriorates

Engineering Contradiction:
Improvenumber of cellsVSAvoidcell state monitoring capability
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent divides the large storage battery system into smaller management units. A control device is introduced that can individually manage and monitor groups of cells, breaking down the overwhelming complexity of monitoring tens of thousands of cells into manageable segments. Each segment can be monitored independently, making it feasible to track individual cell states even in large-scale systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control device acts as an intermediary between the energy management system and the storage battery. It receives charge/discharge requests from the energy management system and translates them into cell-level control commands. This intermediary layer enables fine-grained monitoring and control of individual cells without requiring the energy management system to directly handle every cell, thus resolving the monitoring capability issue in large-scale systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the EMS executes a huge amount of arithmetic calculation to balance electric power supply/demand, then the overall power system management is improved, but the ability to perform finely-tuned control of individual storage battery cells deteriorates

Engineering Contradiction:
Improvepower system management efficiencyVSAvoidfinely-tuned control capability
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The control function is segmented into two layers: the energy management system handles overall power balance at a macro level, while the control device handles individual cell management at a micro level. This segmentation allows the EMS to focus on high-level decision-making without being burdened by detailed cell-level control calculations, maintaining both overall efficiency and fine-tuned control capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control device serves as an intermediary that translates macro-level charge/discharge requests from the EMS into micro-level control actions for individual cells. It performs the detailed arithmetic calculations and control adjustments needed for fine-tuned cell management, while the EMS maintains its focus on overall power system balance, thus preserving both productivity and ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If sleep control is performed based on the voltage of the storage battery as a whole, then the system complexity is reduced, but the ability to maintain individual cell voltages within the holding voltage range deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidcell voltage maintenance capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The voltage monitoring and control is segmented from the aggregate battery level to the individual cell level. The control device monitors each cell's voltage separately and can apply sleep control to specific cells or groups of cells independently. This segmentation ensures that individual cell voltages remain within the holding voltage range, preventing accelerated deterioration even though it increases system complexity compared to whole-battery control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Sleep control parameters and thresholds are applied locally to individual cells or cell groups based on their specific voltage states rather than using a uniform approach for the entire battery. This local quality approach allows the system to maintain higher reliability by addressing the specific needs of each cell while keeping the control logic manageable through the control device's coordination.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10014698B2Storage battery system
Publication Date: 2018.07.03 TMEIC CORP
  • US10014698B2 patent drawing
  • US10014698B2 patent drawing
  • US10014698B2 patent drawing

AI summary

A storage battery system connected to a power system and operative based on a charge/discharge request from an EMS includes: a battery management unit configured to monitor a state of a storage battery including plural cells; a power conditioning system; a controller configured to receive the charge/discharge request and storage battery information from the battery management unit and control the power conditioning system based thereon; a sleep controller configured to receive the storage battery information and execute sleep control to output a charge/discharge command to the power conditioning system so that an average voltage of plural cells is maintained within a voltage range that suppresses deterioration of the storage battery. The sleep controller includes a sleep control stop function stopping the sleep control when a voltage of any of the plural cells in the storage battery information is out of an allowable voltage range including the holding voltage range.