Battery Slide Restriction Mechanism for Inclined Vehicle Parking

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Solution Overview

Problem

In vehicles with slide-out batteries, there is a risk of unintended battery removal due to an inclined vehicle position during parking.

Innovation Solution

A restriction apparatus featuring a movement section, a rotation section, and a restriction section that prevents unintended battery removal by ensuring the battery remains securely in place through a mechanism where the rotation section contacts the restriction section at specific positions, allowing controlled movement between mounting and replacement positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a battery is configured to be pullable between inside and outside of vehicle via slide portion, then ease of operation is improved, but reliability deteriorates due to unintended battery removal

Engineering Contradiction:
Improvebattery removalVSAvoidunintended battery removal
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The rotation section dynamically changes the position of the restriction section between a first position (restricting battery movement) and a second position (allowing battery movement). This dynamic adjustment resolves the contradiction by enabling easy battery removal when needed while preventing unintended removal during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotation section acts as an intermediary mechanism between the battery and restriction section. It mediates the conflict between allowing easy battery removal and preventing unintended removal by controlling when the restriction section can contact the battery through rotational movement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a restriction mechanism is added to prevent unintended battery removal, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvebattery position controlVSAvoidrestriction apparatus structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rotation section serves multiple functions: it acts as a restriction control mechanism, a movement guide, and a position indicator. By making one component multi-functional, the patent achieves reliable battery position control without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The rotation section is disposed on either the movement section or vehicle side, nesting the restriction functionality within the existing battery movement structure. This nested arrangement allows the restriction mechanism to be integrated into the slide portion without adding significant external complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If the rotation section is disposed on the movement section side, then ease of operation is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improverotation section accessibilityVSAvoidrotation section positioning
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The restriction apparatus is divided into distinct functional segments: the movement section for battery translation, the rotation section for restriction control, and the restriction section for physical blocking. This segmentation allows each component to be manufactured and assembled independently with standardized tolerances, reducing overall manufacturing precision requirements.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240253515A1Restriction apparatus
Publication Date: 2024.08.01 ISUZU MOTORS LTD
  • US20240253515A1 patent drawing
  • US20240253515A1 patent drawing
  • US20240253515A1 patent drawing

AI summary

A restriction apparatus includes a movement section, a rotation section, and a restriction section, and during when the movement section moves from a replacement position to a mounting position, the rotation section makes contact with the restriction section to rotate from a first position to a second position, and the rotation section passes a position of the restriction section to return to the first position.