Battery Swapping Station Slot Unlocking to Minimize Idle Time

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Solution Overview

Problem

Conventional battery swapping stations face inefficiencies due to the need to maintain a certain number of slots in an idle state, limiting the operating efficiency by prolonging the idle time of each charging slot.

Innovation Solution

A battery swapping station with a controller that manages charging slots by switching a fully charged slot from a locked to an unlocked mode based on user authentication and the presence of a discharged battery pack, allowing all slots to be occupied and implementing rewards or penalties for timely battery storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If discharged battery packs are stored in a predetermined number of charging slots in an idle state, then user convenience is improved by having ready-to-use charged batteries, but operating efficiency deteriorates due to slots remaining unused

Engineering Contradiction:
Improveuser convenienceVSAvoidoperating efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system dynamically changes the state of charging slots between locked and unlocked modes based on real-time detection of discharged battery packs. When a discharged battery is detected in a previously idle slot, the slot transitions from locked to unlocked mode, allowing the full battery to be provided to the user. This dynamic adaptation eliminates the need to statically maintain idle slots while ensuring user convenience.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The battery swapping station continuously monitors and detects the presence of discharged battery packs in charging slots. This feedback mechanism allows the system to identify when an idle slot actually contains a discharged battery waiting to be swapped, enabling the controller to unlock the slot and provide the full battery to the user, thereby improving operating efficiency without compromising user convenience.

Inventive Principle:
Principle #23Feedback

2Productivity

If all charging slots are operated in an occupied state, then operating efficiency is improved by minimizing idle time, but system reliability deteriorates by risking insufficient charged batteries for users

Engineering Contradiction:
Improveoperating efficiencyVSAvoidsystem reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary detection of discharged battery packs in charging slots before allowing slot state changes. By proactively identifying discharged batteries that can be swapped, the system ensures that slots are unlocked only when replacement batteries are available, maintaining reliability while maximizing the utilization of all charging slots in occupied states.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The battery swapping station autonomously detects the presence of discharged battery packs and automatically manages the locked/unlocked state transitions of charging slots. This self-service capability allows the system to maintain all slots in occupied states while ensuring that charged batteries are available for users, as the system independently monitors and responds to battery swap opportunities without requiring dedicated idle slots.

Inventive Principle:
Principle #25Self-service

3Productivity

If a slot is switched from locked to unlocked mode based on discharged battery detection, then operating efficiency is improved by reducing idle time, but device complexity increases due to additional control mechanisms

Engineering Contradiction:
Improveoperating efficiencyVSAvoidcontrol mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical management of idle slots with an automated detection and control mechanism. The controller electronically monitors charging slots and automatically transitions them between locked and unlocked modes based on detected discharged batteries, substituting mechanical slot management with intelligent electronic control that simplifies overall system operation while improving efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250018824A1Battery swapping station, control method thereof and battery swapping system
Publication Date: 2025.01.16 LG ENERGY SOLUTION LTD
  • US20250018824A1 patent drawing
  • US20250018824A1 patent drawing
  • US20250018824A1 patent drawing

AI summary

Discussed is a battery swapping station, and a control method and a battery swapping system. The battery swapping station can include first to mth charging slots capable of storing and withdrawing a battery pack, respectively, an information input/output device configured to receive a battery replacement request from a user, and a controller configured to check battery storage information of the first to mth charging slots. The controller is configured to determine whether a battery withdrawal condition is satisfied in response to the battery replacement request, and switch a specific charging slot in which a fully charged battery pack is stored among the first to mth charging slots from a locked mode to an unlocked mode in response to the battery withdrawal condition being satisfied.