Battery SOC Alignment for Adding LFP Batteries With SOH Differences

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In battery systems with lithium iron phosphate (LFP) batteries, accurately estimating state of charge (SOC) in the voltage plateau section is difficult, leading to repeated unnecessary balancing control when new batteries are added, due to differences in State of Health (SOH) between existing and new batteries.

Innovation Solution

A battery management apparatus and method that calculates a target SOC based on the SOH and initial SOC of both the pre-installed and new batteries, controlling charging and discharging to align their SOC before connecting the new battery, using the equation SOC_target=SOC_bal-K*(100/SOH_old) to minimize SOC differences and prevent unnecessary balancing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If balancing control is performed based on estimated SOC values in LFP batteries, then battery imbalance is addressed, but unnecessary repeated balancing control occurs when new batteries are added due to SOC estimation difficulty in plateau section

Engineering Contradiction:
Improvebalancing control accuracyVSAvoidsystem efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary SOC adjustment before connecting new batteries by controlling the SOC of existing batteries to match the target SOC (based on new battery's initial SOC). This preliminary action prevents SOC imbalance from occurring in the first place, eliminating the need for subsequent corrective balancing operations and improving system efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors SOC values of all batteries and compares them against the target SOC. When the SOC of existing batteries deviates from the target, the system automatically adjusts charging/discharging operations. This feedback mechanism ensures accurate SOC management while preventing unnecessary balancing operations.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If new batteries are connected when existing battery SOC matches new battery shipping SOC, then connection is simplified, but SOC difference and imbalance occur due to SOH differences between existing and new batteries

Engineering Contradiction:
Improvebattery connection simplicityVSAvoidSOC balance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system changes the connection criterion from matching SOC values to matching target SOC values. The target SOC is calculated based on the new battery's initial SOC and the existing battery's SOH characteristics. This parameter change ensures that batteries are connected when their SOC values are appropriately matched considering their health states, preventing future imbalance while maintaining operational simplicity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If balancing control is performed in plateau section of LFP batteries, then SOC imbalance can be corrected, but SOC estimation accuracy is insufficient leading to incorrect balancing decisions

Engineering Contradiction:
ImproveSOC balance correctionVSAvoidSOC estimation accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system introduces target SOC as an intermediary reference value for balancing control. Instead of directly comparing estimated SOC values (which are inaccurate in plateau section), the system uses target SOC - calculated from new battery's initial SOC and existing battery's SOH - as the reference. This intermediary approach enables accurate balancing decisions without relying on imprecise SOC estimation in the plateau section.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250279656A1Battery Management Device Of Battery System To Which Battery Can Be Added, And Control Method Thereof
Publication Date: 2025.09.04 LG ENERGY SOLUTION LTD
  • US20250279656A1 patent drawing
  • US20250279656A1 patent drawing
  • US20250279656A1 patent drawing

AI summary

According to embodiments of the present invention, a battery management apparatus, located in a battery system allowing for an addition of one or more new batteries, may include at least one processor; and a memory configured to store instructions executed by the at least one processor. Here, the instructions may cause the at least one processor to:in response to the battery system switching to a mode for adding a new battery into the battery system, determine a target state of charge (SOC) which is determined based on the state of health (SOH) of at least one battery and an initial SOC of the new battery, wherein the battery is a pre-installed battery; control charging and discharging of the battery so that the SOC of the battery becomes the target SOC; and terminate the control of charging and discharging when the SOC of the battery reaches the target SOC.