Battery SOC Calculator with Capacitance Saturation Detection

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Solution Overview

Problem

Continuous charging or discharging of storage batteries leads to capacitance saturation in equivalent circuits, reducing the reliability of state of charge (SOC) calculations based on open circuit voltage (OCV).

Innovation Solution

An apparatus that includes an open-circuit voltage calculator to measure close circuit voltage across an equivalent circuit of a storage battery, calculates OCV based on the measured CCV and current, and a determiner to diagnose capacitance saturation, thereby improving the reliability of SOC calculations by disregarding saturated capacitance effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If continuous charging or discharging is performed on the storage battery, then the battery can operate continuously to provide power, but the capacitance in the equivalent circuit becomes saturated which reduces the reliability of SOC calculation

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidSOC calculation reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent dynamically adjusts the SOC calculation method based on the charging/discharging state. When the battery is in a static state (not charging or discharging), the system uses OCV-based SOC calculation. When charging or discharging occurs, the system switches to alternative calculation methods, making the calculation approach adaptive to the current operational state to maintain reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the calculation parameters based on the operational state. It monitors charging/discharging current and voltage parameters to determine when capacitance saturation occurs, and adjusts the SOC calculation methodology accordingly - using OCV correlation during static periods and alternative methods during active charging/discharging periods.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If OCV measurement is performed during charging or discharging, then SOC can be calculated in real-time, but the measurement becomes inaccurate due to load connection

Engineering Contradiction:
Improvereal-time SOC calculationVSAvoidOCV measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system dynamically selects the measurement and calculation method based on the battery's operational state. During charging or discharging, it uses alternative calculation approaches. When the battery transitions to a static state, it switches to OCV measurement for accurate SOC determination, making the measurement strategy adaptive to current conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent monitors the battery state continuously and identifies transition points between charging/discharging and static states. By detecting when the battery enters a static state (where OCV measurement is valid), the system prepares to switch to OCV-based SOC calculation, ensuring accurate measurements are taken at the appropriate时机.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the equivalent circuit model is used to calculate CCV and derive OCV, then SOC can be estimated during loading, but the estimation reliability decreases when capacitance is saturated

Engineering Contradiction:
ImproveSOC estimation capability under loadVSAvoidSOC estimation reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system implements feedback monitoring of the battery's electrical parameters (current, voltage, temperature) to detect capacitance saturation conditions. Based on this feedback, it determines whether the equivalent circuit model predictions are reliable and switches calculation methods accordingly, ensuring accurate SOC estimation under all operating conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the SOC calculation approach based on detected parameter conditions. When capacitance saturation is detected through monitoring of voltage, current, and temperature parameters, the system switches from equivalent circuit model-based estimation to alternative methods, adjusting the calculation parameters to match the current operational state.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10302706B2Apparatus for calculating state of charge of storage battery
Publication Date: 2019.05.28 DENSO CORP
  • US10302706B2 patent drawing
  • US10302706B2 patent drawing
  • US10302706B2 patent drawing

AI summary

In an apparatus, an OCV calculator measures a close circuit voltage (CCV) across an equivalent circuit of a storage battery, and calculates an open circuit voltage (OCV) across the storage battery based on the CCV, the equivalent circuit, and a current flowing through the storage battery. The equivalent circuit simulates an electrochemical behavior of the storage battery. The equivalent circuit includes the OCV as a power supply voltage and a predetermined internal impedance connected in series to the power supply voltage. The internal impedance includes a capacitance. A calculator calculates an SOC of the storage battery as a function of the OCV. A determiner determines whether the capacitance is saturated as a function of an electrical parameter associated with a charge stored in the capacitance. A diagnosing unit diagnoses whether the SOC of the storage battery is appropriate according to whether the capacitance is saturated.