Traction Battery SOC Uncertainty Bounding for Capacity Estimation

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Solution Overview

Problem

Existing methods for estimating the state-of-charge (SOC) of traction batteries in electrified vehicles fail to accurately consider multiple uncertainty factors, leading to inaccurate capacity estimation and control of the battery and vehicle operations.

Innovation Solution

A battery controller (BECM) that considers multiple SOC uncertainty factors, including voltage measurement, ampere-hour integration, and distributed voltage measurements, to refine the SOC uncertainty bound, thereby improving the accuracy of capacity estimation and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple SOC uncertainty factors are considered to refine the SOC uncertainty bound, then measurement precision of capacity estimation is improved, but device complexity increases

Engineering Contradiction:
Improvecapacity estimation accuracyVSAvoidcontroller complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The SOC uncertainty is segmented into multiple independent uncertainty factors (voltage measurement uncertainty, ampere-hour integration uncertainty, distributed voltage measurement uncertainty, etc.). Each factor is evaluated separately and then combined to determine the overall SOC uncertainty bound, allowing systematic refinement without overwhelming complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller continuously monitors and evaluates multiple SOC uncertainty factors in real-time, using feedback from voltage measurements, current integrations, and temperature data to dynamically refine the SOC uncertainty bound and adjust capacity estimation accordingly

Inventive Principle:
Principle #23Feedback

2Reliability

If multiple SOC uncertainty factors are considered to refine the SOC uncertainty bound, then reliability of battery control is improved, but loss of time in calculation increases

Engineering Contradiction:
Improvebattery control reliabilityVSAvoiduncertainty calculation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system pre-establishes the relationships between different uncertainty factors and their impact on SOC estimation. By preparing the framework for uncertainty analysis in advance and continuously monitoring individual factors, the system reduces real-time computational burden while maintaining high reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller dynamically adjusts the weight and significance of different uncertainty factors based on operating conditions (charge state, discharge rate, temperature). This adaptive parameter adjustment allows reliable uncertainty bounding with optimized calculation time by focusing on dominant uncertainty sources under specific conditions

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250266698A1Traction Battery Controller Employing Refined State-of-Charge Uncertainty Bound in Estimating Capacity of Traction Battery
Publication Date: 2025.08.21 FORD GLOBAL TECH LLC
  • US20250266698A1 patent drawing
  • US20250266698A1 patent drawing
  • US20250266698A1 patent drawing

AI summary

A system includes a battery and a controller. The battery has a state-of-charge (SOC) with a SOC uncertainty. The controller is configured to charge and discharge the battery based on a capacity of the battery according to the SOC with a bound of the SOC uncertainty. The bound of the SOC uncertainty is based on consideration of multiple SOC uncertainty factors to thereby be reduced relative to being based on consideration of less than all of the SOC uncertainty factors.