Secondary Battery Charge State Estimation via Combined Current

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Solution Overview

Problem

Existing charge state estimation methods for secondary batteries struggle to accurately estimate the charge state when batteries are repeatedly charged and discharged in a short time, especially due to variations in current values and the influence of past charge/discharge states.

Innovation Solution

A charge state estimation device and method that includes a current/voltage acquiring unit, a combined current calculating unit, an internal resistance estimating unit, and a charge state estimating unit, which calculates a combined current value considering the charge/discharge state history, estimates internal resistance, and determines the open circuit voltage to accurately estimate the charge state within a predetermined threshold range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the current integrating method is used to estimate SOC, then the estimation is simple to implement, but the estimation accuracy deteriorates when the battery is repeatedly charged and discharged in a short time

Engineering Contradiction:
ImproveEase of implementationVSAvoidSOC estimation accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent combines the current integrating method with the open circuit voltage (OCV) method to create a hybrid estimation approach. The current integrating unit continuously integrates current to provide baseline SOC estimation, while the OCV estimating unit periodically estimates OCV during stable states to correct accumulated errors. This merging of two methods resolves the contradiction by maintaining the simplicity of current integration while adding the accuracy of OCV measurement only when conditions permit.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent performs preliminary identification of stable states using the combined current value before proceeding with OCV estimation. By预先 (in advance) determining whether the battery is in a stable state through the combined current threshold check, the system ensures that OCV estimation is only performed when conditions are favorable, thereby maintaining accuracy without continuously complicating the measurement process.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the OCV method is used to estimate SOC, then the estimation accuracy is improved, but the device complexity increases due to requiring stable state determination

Engineering Contradiction:
ImproveSOC estimation accuracyVSAvoidSystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent dynamically adjusts the estimation approach based on the battery's operational state. The combined current calculating unit continuously adapts the current value by integrating past current history, and the stable state determination dynamically switches between current integration mode and OCV estimation mode. This dynamic adaptation allows the system to achieve high accuracy when stable states are reached without permanently increasing system complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The combined current value serves as an intermediary indicator to determine whether the battery is in a stable state. Rather than directly monitoring multiple parameters to assess stability, the system uses this intermediate combined current metric to trigger OCV estimation only when appropriate, thereby simplifying the control logic while maintaining estimation accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the combined current value is used to determine stable state, then the estimation accuracy is improved by considering charge/discharge history, but the calculation complexity increases

Engineering Contradiction:
ImproveStable state determination accuracyVSAvoidCalculation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies partial action by using a simplified weighted combination of current values rather than a complete historical analysis. The combined current calculating unit uses a predetermined combination coefficient to partially integrate past current values, providing sufficient historical context to determine stable states without performing excessive calculations that would significantly increase complexity.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9897659B2Secondary battery charge status estimation device and secondary battery charge status estimation method
Publication Date: 2018.02.20 PANASONIC ENERGY CO LTD
  • US9897659B2 patent drawing
  • US9897659B2 patent drawing
  • US9897659B2 patent drawing

AI summary

Charge state estimation device includes: current/voltage acquiring unit for acquiring a charge/discharge current value and inter-terminal voltage value of secondary battery; combined current calculating unit for calculating a combined current value from the charge/discharge current value acquired at a time t; estimation time setting unit for setting, as an estimation time for charge state estimation, the time at which the combined current value exists within a predetermined threshold range; internal resistance estimating unit for estimating the internal resistance value of secondary battery on the basis of the inter-terminal voltage values and charge/discharge current values of secondary battery at the estimation time T and at sampling time before the estimation time; and charge state estimating unit for estimating the open circuit voltage value and charge state value of the secondary battery on the basis of the inter-terminal voltage value of secondary battery at the estimation time and the internal resistance value.