Battery SoC Estimation Using Electrode Ion-Concentration Profiles

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Solution Overview

Problem

Existing battery management systems (BMS) struggle to accurately estimate the state of charge (SoC) of lithium iron phosphate (LFP) batteries due to flat voltage profiles and unreliable methods, leading to inconsistent performance and increased computational load.

Innovation Solution

A method and apparatus that determine the equilibrium and transient ion-concentration profiles of battery electrode particles to calculate SoC by correlating initial ion-concentration values, particle size, and diffusivity, using a battery management system (BMS) to generate accurate SoC values during rest periods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If typical BMS uses voltage mapping to estimate SoC, then the estimation process is simple, but the SoC estimation accuracy is low due to flat voltage profiles

Engineering Contradiction:
ImproveSoC estimation accuracyVSAvoidestimation method complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transforms the estimation approach by changing from voltage-based parameters to ion-concentration-based parameters. Instead of mapping voltage to SoC, the system calculates transient ion-concentration profiles within electrode particles and correlates these with equilibrium ion-concentration values to determine accurate SoC, especially effective for LFP batteries with flat voltage profiles

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the simple voltage measurement system with a physics-based electrochemical model that calculates ion diffusion and concentration distributions. This substitution uses fundamental electrochemical principles (Fick's laws of diffusion) to model ion transport within electrode particles, providing accurate SoC estimation where voltage-based methods fail

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If multiple SoC values map to the same voltage value, then the voltage table is compact, but the reliability of SoC estimation deteriorates

Engineering Contradiction:
ImproveSoC estimation reliabilityVSAvoidinformation loss in voltage mapping
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent applies local quality by examining ion-concentration distributions at different locations within electrode particles. Instead of relying on a single bulk voltage value that loses information, the system calculates and compares ion-concentration profiles at multiple radial positions within particles, preserving local concentration information that correlates uniquely with SoC

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent adds a spatial dimension to the estimation problem by considering ion-concentration distributions across different radial positions within electrode particles. This transforms the problem from a single-value voltage measurement to a multi-point concentration profile analysis, creating a higher-dimensional state space where SoC can be uniquely determined

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If LFP battery has long rest period, then the battery performance can be maintained, but the opportunity to accurately estimate SoC during operation is reduced

Engineering Contradiction:
ImproveSoC estimation precision during restVSAvoidtime available for estimation
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary action by calculating the transient ion-concentration profile during the rest period itself, rather than waiting for operation to begin. The system uses the rest period to establish the transient profile from the initial non-uniform concentration distribution, then correlates this with the equilibrium value to determine SoC before the battery is put into service

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent ensures continuous useful action by making the SoC estimation process itself productive during the rest period. Instead of the rest period being idle time, the system continuously monitors and calculates ion-concentration evolution, transforming the rest period into an active estimation opportunity that improves overall system efficiency

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances SoC estimation accuracy and reduces computational burden by leveraging ion-concentration profiles, improving battery performance and reliability in devices like electric vehicles.

Implementation Method 1

determining an equilibrium ion-concentration value of a battery by correlating initial ion-concentration values, at a beginning of a rest period of the battery, over a plurality of surfaces of a battery electrode particle

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Data Source

PatentUS20250355477A1Method and apparatus with battery state of charge determination
Publication Date: 2025.11.20 SAMSUNG ELECTRONICS CO LTD
  • US20250355477A1 patent drawing
  • US20250355477A1 patent drawing
  • US20250355477A1 patent drawing

AI summary

A processor-implemented method including determining an equilibrium ion-concentration value of a battery by correlating initial ion-concentration values, at a beginning of a rest period of the battery, over a plurality of surfaces of a battery electrode particle of the battery, and a size of the battery electrode particle, generating, at an instance of interest, a transient ion-concentration profile over the plurality of surfaces, based on a configuration of the battery and the initial ion-concentration values, and determining a state of charge (SoC) of the battery at the instance of interest by correlating the equilibrium ion-concentration value and the transient ion-concentration profile.