Secondary Battery SOC Estimation via OCV Table Averaging

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Solution Overview

Problem

Existing methods for estimating the state of charge (SOC) of secondary batteries require extensive investigation of battery characteristics to correct terminal voltage, leading to inefficiencies in accuracy and time consumption.

Innovation Solution

A secondary battery system that uses an SOC table to correlate open circuit voltage (OCV) with SOC, allowing for real-time SOC calculation without the need for complex corrections or extensive battery characteristic investigation, by averaging SOC values during charging and discharging cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If terminal voltage correction is performed using existing methods, then SOC accuracy is improved, but investigation time and device complexity increase

Engineering Contradiction:
ImproveSOC accuracyVSAvoidinvestigation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent pre-calculates and stores correction values in a correction value storage unit during battery manufacturing or initial setup. These correction values are derived from battery characteristics and are ready for immediate use without requiring real-time investigation. This preliminary action eliminates the need for time-consuming on-site battery characteristic analysis while maintaining accurate SOC correction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a simplified model or lookup table of battery characteristics that can be easily stored and referenced. Instead of performing complex real-time voltage corrections requiring detailed battery investigations, the system uses pre-copied correction data that approximates the effect of thorough battery characterization. This copying approach maintains accuracy while dramatically reducing the time and complexity of investigation.

Inventive Principle:
Principle #26Copying

2Measurement precision

If terminal voltage correction is performed using existing methods, then SOC accuracy is improved, but device complexity increases

Engineering Contradiction:
ImproveSOC accuracyVSAvoidcorrection calculation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex correction calculation algorithms with pre-stored correction values in a lookup table or database. The correction value storage unit contains pre-computed values that can be directly applied without performing complex mathematical operations or real-time battery model simulations. This copying approach maintains correction accuracy while significantly simplifying the device architecture and reducing computational requirements.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system performs the complex correction value derivation during battery manufacturing or initial setup, storing the results for later use. This preliminary calculation eliminates the need for complex real-time processing in the operational system. The battery control device simply retrieves pre-computed correction values rather than performing complex calculations during SOC estimation, thereby reducing device complexity.

Inventive Principle:
Principle #10Preliminary action

3Speed

If current integration method is used for SOC estimation, then real-time SOC calculation is achieved, but SOC error increases over time

Engineering Contradiction:
ImproveSOC calculation speedVSAvoidSOC accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent employs a feedback mechanism where the battery control device continuously monitors terminal voltage and compares it with expected voltage values based on the integrated current measurements. When discrepancies are detected, the system retrieves appropriate correction values from the correction value storage unit and applies them to adjust the SOC estimate. This feedback loop maintains accuracy over time while preserving the real-time calculation capability of current integration.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically adjusts the SOC estimation by changing the voltage parameter used in calculations. Instead of relying solely on integrated current values, the system incorporates corrected terminal voltage measurements at charging/discharging switching points. These parameter changes, guided by pre-stored correction values, compensate for integration errors and maintain SOC accuracy without sacrificing real-time performance.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3112888B1Secondary-battery system
Publication Date: 2023.04.26 ASTEMO LTD
  • EP3112888B1 patent drawingFigure 1
  • EP3112888B1 patent drawingFigure 2
  • EP3112888B1 patent drawingFigure 3

AI summary

A secondary battery system capable of acquiring an SOC of a battery with a simple computation without acquiring battery characteristics is to be provided. The secondary battery system according to the present invention is adapted to acquire a momentary SOC (charging SOC) by obtaining an initial value of an SOC from a CCV acquired during a charging period and adding an integrated value of a charge or discharge current to the initial value of the SOC, acquire a momentary SOC (discharging SOC) by obtaining an initial value of an SOC from a CCV acquired during a discharging period and adding an integrated value of a charge or discharge current to the initial value of the SOC, and acquire an SOC close to a true value by averaging the charging SOC and the discharging SOC.