Battery Module SOC Monitoring for Parallel Cell Defect Detection

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Solution Overview

Problem

Existing battery management systems struggle to detect defects in battery modules with multiple cells connected in parallel, as they lack the ability to individually monitor each battery, leading to potential damage from in-rush currents due to capacity differences.

Innovation Solution

A battery management apparatus and method that measures voltage and current, estimates the state of charge (SOC), calculates an accumulated change rate, and compares it to a reference rate to detect defects and abnormal cells within the battery module, allowing for precise identification of defective cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple battery cells are connected in parallel to increase capacity, then the battery module's capacity increases, but the ability to individually monitor each battery cell is lost

Engineering Contradiction:
Improvebattery capacityVSAvoiddefect detection capability
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent segments the monitoring function by dividing the battery module into multiple virtual sub-modules through software algorithms. Each virtual sub-module corresponds to a specific battery cell or group of cells, allowing independent monitoring and defect detection even when cells are physically connected in parallel. The controller processes voltage and current data to calculate SOC for each virtual sub-module separately.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If battery cells with different capacities are connected in parallel, then the overall battery module capacity increases, but in-rush current damage may occur

Engineering Contradiction:
Improvebattery module capacityVSAvoidin-rush current damage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary monitoring and detection of capacity differences between battery cells before they can cause in-rush current damage. The system continuously calculates SOC for each virtual sub-module and compares capacity characteristics, enabling early warning and preventive measures to be taken before harmful in-rush currents occur during charging or discharging operations.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If individual battery cell monitoring is implemented in parallel-connected modules, then defect detection capability improves, but system complexity and cost increase

Engineering Contradiction:
Improvedefect detection capabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the controller perform multiple functions: it manages overall battery module operation, segments and monitors individual virtual sub-modules, calculates SOC for each segment, detects defects, and identifies abnormal cells. This multi-functionality eliminates the need for separate monitoring hardware for each cell, reducing system complexity and cost while maintaining high defect detection capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11835586B2Battery management apparatus and method
Publication Date: 2023.12.05 LG ENERGY SOLUTION LTD
  • US11835586B2 patent drawing
  • US11835586B2 patent drawing
  • US11835586B2 patent drawing

AI summary

A battery management apparatus according to an embodiment of the present disclosure includes a voltage measurer for measuring a voltage of a battery module and output a measured voltage value; a current measurer for measuring a charging current of the battery module and output a measured current value; and a controller for receiving the measured voltage value and the measured current value, estimating a state of charge (SOC) of the battery module based on the measured voltage value and the measured current value, calculating an accumulated change rate by adding up a change rate of the estimated SOC per unit time, and detecting whether the battery module has a defect by comparing the calculated accumulated change rate with a reference change rate.