Battery Pack SOC Monitoring for Internal Short Detection

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Solution Overview

Problem

Conventional methods for detecting internal short circuit faults in battery cells are inaccurate due to voltage and current parameters being influenced by factors other than the fault itself, and require prolonged rest periods, making it difficult to identify individual cell issues in series-connected battery systems.

Innovation Solution

A battery management system that utilizes state of charge (SOC) changes during charging and discharging of battery cells, employing a sensing circuit and control circuit to detect internal short circuits by analyzing SOC differences and ratios through statistical algorithms, allowing for real-time fault detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If voltage difference or current integral methods are used for fault detection, then the detection method is simple, but the detection accuracy is low due to influence from other factors

Engineering Contradiction:
Improvefault detection accuracyVSAvoiddetection method complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the detection parameter from voltage difference or current integral to state of charge (SOC) change. SOC is calculated by integrating current over time and normalizing by capacity, transforming the raw current data into a meaningful state parameter that directly reflects battery charge status. This parameter transformation enables accurate fault detection by comparing SOC changes across battery cells, resolving the contradiction between simple detection methods and accurate fault identification.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If voltage drop observation during rest is used for fault detection, then the fault detection is reliable, but the detection time is prolonged due to required rest periods

Engineering Contradiction:
Improvefault detection reliabilityVSAvoidrest period duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary SOC calculation and comparison during the charging or discharging process itself, rather than waiting for the battery to reach a resting state. By continuously monitoring and comparing SOC changes of individual battery cells against the average SOC change during active operation, the system can detect internal short circuit faults in real-time, eliminating the need for prolonged rest periods while maintaining detection reliability.

Inventive Principle:
Principle #10Preliminary action

3Power

If series connection structure is used for battery cells, then the system voltage and capacity requirements are met, but the individual cell fault information is difficult to extract

Engineering Contradiction:
Improvesystem voltage and capacityVSAvoidindividual cell fault information
Core Design Contradiction:
PowerVSLoss of information

Solution Approach 1:

The patent segments the overall battery pack monitoring into individual cell-level SOC calculations. By calculating SOC for each battery cell separately using its own capacity and the common charge/discharge current, then comparing individual SOC changes against the average, the system extracts individual cell fault information from the series connection structure. This segmentation approach maintains the system's voltage and capacity benefits while enabling precise individual cell fault detection.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250277857A1Battery Management System, Battery Pack, Electric Vehicle and Battery Management Method
Publication Date: 2025.09.04 LG ENERGY SOLUTION LTD
  • US20250277857A1 patent drawing
  • US20250277857A1 patent drawing
  • US20250277857A1 patent drawing

AI summary

A battery management system includes a sensing circuit to acquire a state parameter of each of a plurality of battery cells connected in series; and a control circuit to determine, for each battery cell, a first state of charge (SOC) change which is a difference between a first SOC at a first charge time and a second SOC at a second charge time by applying a SOC estimation algorithm to the state parameter acquired during charging. The control circuit determines a reference factor by applying a statistical algorithm to the first SOC changes of at least two of the plurality of battery cells. The control circuit detects an internal short circuit fault in each battery cell based on the first SOC change of each battery cell and the reference factor.