Battery Pack SOC Estimation for Cells With Voltage Plateaus

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Solution Overview

Problem

Existing methods for estimating the state of charge (SOC) of a battery pack based on voltage values and open circuit voltage (OCV) curves are inaccurate for cells with voltage plateaus, leading to low estimation accuracy.

Innovation Solution

Introduce a first cell without a plateau and a second cell with a plateau, serially connected to determine capacity variation, and use equalization capacities and state of health (SOH) to estimate the SOC of the second cell accurately.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If SOC is estimated based on voltage value and SOC-OCV curve, then the estimation method is simple, but the accuracy is low for cells with voltage plateau

Engineering Contradiction:
ImproveSOC estimation accuracyVSAvoidestimation method complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The battery pack is segmented into two distinct cell groups: first cells without voltage plateau and second cells with voltage plateau. Each cell type is estimated separately using different methods, with the first cell serving as a reference to determine capacity variation that is then applied to correct the second cell's SOC estimation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The method introduces multiple parameters including capacity variation, equalization capacity, and state of health (SOH) to transform the SOC estimation problem. By calculating capacity variation from the first cell and applying equalization capacity corrections to the second cell, the estimation accuracy is improved without requiring complex hardware modifications.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If battery aging is not considered, then the estimation process is simple, but the SOC estimation accuracy deteriorates over time

Engineering Contradiction:
ImproveSOC estimation accuracyVSAvoidestimation process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The state of health (SOH) of the first cell is determined in advance and used to calculate capacity variation. This preliminary determination of aging characteristics allows the method to compensate for battery degradation over time, maintaining accurate SOC estimation throughout the battery's lifecycle without requiring real-time complex adjustments.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12438385B2Method and device for estimating SOC of battery pack, and battery management system
Publication Date: 2025.10.07 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US12438385B2 patent drawing
  • US12438385B2 patent drawing
  • US12438385B2 patent drawing

AI summary

This application provides a method and device for estimating a SOC of a battery pack, and a battery management system. The battery pack includes a first cell without a plateau and a second cell with a plateau. At least one first cell is serially connected to the second cell. The method includes: determining a capacity variation of the battery pack based on a SOC variation of the first cell in comparison with an initial SOC of the first cell, and based on a nominal capacity of the first cell; obtaining an equalization capacity of the first cell and an equalization capacity of the second cell; and estimating a SOC of the second cell, and determining the SOC of the battery pack based on the SOC of the second cell.