Battery SOH Checking Using AI-Predicted Voltage Curves

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Solution Overview

Problem

Existing methods for evaluating the state of health (SOH) of batteries are inefficient and time-consuming, making it difficult to accurately assess battery health during continuous use, which is crucial for electric vehicles, portable electronics, and energy storage systems.

Innovation Solution

An apparatus and method using pre-trained AI learning models to rapidly and accurately evaluate SOH by analyzing charge and discharge characteristics of a test battery, incorporating a discharge unit, charge unit, data collection, sensor, and prediction units to generate and predict voltage curve data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a full charge/discharge test is performed to accurately measure SOH, then measurement precision is improved, but loss of time increases significantly

Engineering Contradiction:
ImproveSOH measurement accuracyVSAvoidtest time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-training AI learning models offline using comprehensive full charge/discharge test data. Once trained, the model can rapidly predict SOH during actual use without requiring time-consuming full tests. The pre-processing unit also performs preliminary data cleaning and normalization before feeding data to the AI model, further accelerating the evaluation process while maintaining accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses copying by creating a virtual model of the battery's charge/discharge behavior through AI learning. Instead of physically performing full charge/discharge cycles, the system copies the essential characteristics through the trained AI model that predicts voltage curves and SOH values. This virtual copy enables rapid assessment without the time cost of actual full cycles.

Inventive Principle:
Principle #26Copying

2Productivity

If SOH evaluation is performed during continuous use, then productivity is improved, but measurement precision deteriorates due to incomplete charge/discharge cycles

Engineering Contradiction:
Improvebattery management efficiencyVSAvoidSOH assessment accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system performs preliminary action by pre-training the AI model with comprehensive full charge/discharge data before deployment. This pre-training enables the model to accurately interpret partial charge/discharge data encountered during continuous use, maintaining measurement precision while enabling online evaluation during normal operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies dynamics by adapting the evaluation method to work with varying charge/discharge states during continuous use. The AI model dynamically adjusts predictions based on the current state of charge and discharge characteristics, enabling accurate SOH assessment regardless of whether the battery is in a partial or complete charge/discharge cycle.

Inventive Principle:
Principle #15Dynamics

3Loss of time

If rapid SOH evaluation is implemented, then loss of time is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improveevaluation timeVSAvoidSOH evaluation accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent resolves this contradiction through preliminary action by performing extensive model training and data pre-processing before actual SOH evaluation. The pre-trained AI model and pre-processed data enable rapid predictions without sacrificing accuracy, as the computationally intensive work has already been completed in advance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the mechanical system of physical charge/discharge cycling with an information-based AI prediction system. Instead of physically charging and discharging the battery to assess SOH, the system uses the trained AI model to predict SOH from voltage data, dramatically reducing time while maintaining or improving precision through advanced algorithms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20260043869A1Apparatus and method for checking SOH using charge and discharge characteristics of test battery in use
Publication Date: 2026.02.12 APRO
  • US20260043869A1 patent drawing
  • US20260043869A1 patent drawing
  • US20260043869A1 patent drawing

AI summary

An apparatus for checking a state of health (SOH) includes a discharge unit that discharges a test battery, a charge unit that charges the test battery by providing charge power, a data collection unit that selects points in the discharge or charge process and collects input data in the discharge or charge process or at the selected points, a sensor unit that senses a voltage of the test battery, a data generation unit that receives the input data and the voltage and generates charge voltage curve data or discharge voltage curve data of the test battery, a first prediction unit that predicts the discharge voltage curve data based on the charge voltage curve data by using a pre-trained first AI learning model, and a second prediction unit that checks the SOH of the test battery based on the discharge voltage curve data by using a pre-trained second AI learning model.