Battery Stack Arc Fault Detection With Node Isolation Control

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Solution Overview

Problem

Existing battery management systems lack the capability to identify and extinguish arc faults, which can lead to safety issues and system failures due to short circuit voltages and currents being transferred between batteries.

Innovation Solution

A hierarchical arc fault monitoring method is implemented in an energy storage system, which involves obtaining electrical measurement values for each stack and the system as a whole, determining the absence of arc faults within and outside the stacks, and isolating affected batteries to prevent further damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If battery cells are arranged in series to achieve required operating voltage, then system voltage is improved, but arc faults can occur between nodes causing safety issues

Engineering Contradiction:
Improveoperating voltageVSAvoidarc fault risk
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary arc fault detection by continuously monitoring voltage measurements from battery management system nodes before arc faults can cause damage. The hierarchical detection approach identifies potential arc conditions early by comparing expected voltage sums with actual measurements, enabling preventive action before hazardous arc faults develop in high-voltage series configurations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback mechanisms where voltage measurement data from individual stacks is fed back to the control system, which compares these measurements against system-level voltage measurements. This feedback loop enables real-time detection of voltage anomalies indicating arc faults, allowing the system to respond to and mitigate arc risks in series-connected battery configurations.

Inventive Principle:
Principle #23Feedback

2Reliability

If a hierarchical arc fault monitoring method is implemented, then arc fault detection capability is improved, but system complexity increases due to multiple measurement and determination steps

Engineering Contradiction:
Improvearc fault detection capabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses universal voltage measurement capabilities that already exist in battery management system nodes for multiple purposes: standard battery monitoring and the new arc fault detection function. By leveraging existing voltage measurement infrastructure for dual purposes, the system achieves comprehensive arc fault detection without proportionally increasing hardware complexity, as the same measurement circuits serve both traditional and arc detection functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12266959B2Safe battery energy management systems, battery management system nodes, and methods
Publication Date: 2025.04.01 ELEMENT ENERGY INC
  • US12266959B2 patent drawing
  • US12266959B2 patent drawing
  • US12266959B2 patent drawing

AI summary

A battery stack includes a plurality of battery management system (BMS) nodes and a controller. Each BMS node includes a battery, an isolation switch configured to selectably isolate the battery of the BMS node from the batteries of the other BMS nodes, and a bypass switch configured to selectably provide a path for electrical current flowing through the battery stack to bypass the battery of the BMS node. The batteries of the BMS nodes are electrically coupled in series. The controller is configured to control the isolation switch and the bypass switch of each BMS node such that the battery of each BMS node can be individually connected to and disconnected from an electrical power source/sink.