Battery State Estimation Using Impedance Spectroscopy and Neural Networks

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Solution Overview

Problem

Existing methods for determining the temperature of electrochemical battery cells, such as impedance-based methods, fail to accurately account for battery cell-to-battery cell variance, leading to reduced estimation accuracy.

Innovation Solution

A method utilizing an artificial neural network trained with impedance data and temperature-dependent training spectra to estimate the internal state, including temperature, of electrochemical battery cells, while considering battery cell-to-battery cell variance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If impedance-based methods are used for temperature determination, then the need for temperature sensors is reduced, but the estimation accuracy deteriorates due to battery cell-to-battery cell variance

Engineering Contradiction:
Improvetemperature sensor quantityVSAvoidtemperature estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies parameter changes by training the neural network with impedance spectra measured at different temperatures to create temperature-dependent reference data. This allows the system to account for temperature variations in impedance characteristics, thereby maintaining estimation accuracy without requiring additional temperature sensors. The neural network learns to distinguish between impedance changes caused by temperature versus those caused by cell variance or state of charge.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/physical temperature sensing system with an electrical measurement system based on impedance spectroscopy and neural network processing. Instead of using physical temperature sensors that directly measure thermal state, the system uses electrical impedance measurements combined with computational algorithms to infer temperature, thereby reducing hardware complexity while maintaining measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If multiple temperature sensors are installed in each battery cell, then the temperature measurement accuracy is improved, but the manufacturing cost and device complexity increase

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidsensor installation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the impedance measurement system multi-functional by enabling it to perform multiple tasks: determining state of charge, estimating temperature, and monitoring cell health. The same impedance measurement chip and neural network infrastructure used for SoC estimation are extended to also provide temperature estimation, eliminating the need for separate temperature sensing hardware and reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the battery cells' own electrical impedance characteristics as the measurement basis for temperature estimation. Instead of requiring external temperature sensors to measure the cells, the cells themselves provide the measurement signal through their impedance response to small test currents. The neural network processes these self-generated signals to extract temperature information.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If impedance-based methods ignore battery cell variance, then the calculation is simplified, but the estimation reliability deteriorates

Engineering Contradiction:
Improvecalculation simplicityVSAvoidestimation reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by performing offline training of the neural network using impedance spectra from multiple battery cells measured at known temperatures. This pre-processing step creates temperature-dependent reference patterns that capture cell-to-cell variations. During operation, the pre-trained network can quickly estimate temperature without complex real-time calculations, maintaining both simplicity and reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates virtual copies of temperature sensor functionality through the neural network model. The network learns to replicate the temperature measurement function by processing impedance data, effectively copying the information that would otherwise require physical temperature sensors. This virtual copying approach maintains measurement reliability while avoiding the complexity of physical sensor installation in each cell.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables more accurate and reliable estimation of internal cell temperature and other states like SoC and SoH, reducing the need for multiple temperature sensors and improving safety and aging model accuracy.

Implementation Method 1

d) determining at least one internal state (SoC, SoH, Tint) of the at least one electrochemical battery cell of the energy store by means of the trained artificial neural network during testing of the trained artificial neural network in accordance with method step c)

Methodology Applied
Scientific EffectImpedance spectroscopy: Electrical Impedance Tomography

Implementation Method 2

b) training an artificial neural network with temperature-dependent training spectra as input and preset for a temperature value belonging to each training spectrum as output

Methodology Applied
Scientific EffectNeural network pattern recognition:

Data Source

PatentUS12241938B2Method for estimating the state of an energy store
Publication Date: 2025.03.04 ROBERT BOSCH GMBH
  • US12241938B2 patent drawing
  • US12241938B2 patent drawing
  • US12241938B2 patent drawing

AI summary

The invention relates to a method for estimating the state of an energy store comprising at least one electrochemical battery cell (12, 14, 16, 18, 20, 22, 24, 26, 28) using a battery management system (BMS) which comprises an impedance spectroscopy chip, having at least the following steps: a) determining the frequency-dependent impedance of the at least one electrochemical battery cell (12, 14, 16, 18, 20, 22, 24, 26, 28) using a data set recording taken in real-time, b) training an artificial neural network (60) with temperature-based training spectra as the input and a specification for temperature values belonging to each training spectrum as the output, c) taking into consideration a battery cell-to-battery cell variance (30) between the electrochemical battery cells (12, 14, 16, 18, 20, 22, 24, 26, 28) when testing the artificial neural network (60) using weighting functions ascertained during step b) and test spectra and estimating the temperature values belonging to the test spectra according to the weighting functions ascertained in step b), and d) estimating at least one internal state (SoC, SoH, Tint) of the at least one electrochemical battery cell (12, 14, 16, 18, 20, 22, 24, 26, 28) of the energy store using the trained artificial neural network (6).