Battery Module Strain Estimation from Stress Profiles

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Solution Overview

Problem

Existing technologies lack an efficient method to estimate the strain of a battery module based on various numerical information, which is crucial for preventing damage and safety issues due to swelling pressures.

Innovation Solution

A module strain estimating apparatus and method that uses a learning module to derive a correspondence between stress and strain of a battery module by generating profiles representing the relationships between applied forces, strains, and stresses, allowing for accurate strain estimation based on stress levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional measurement methods are used to measure battery module strain, then measurement accuracy may be sufficient, but the measurement process becomes complex and difficult to implement

Engineering Contradiction:
Improvestrain measurement accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical strain measurement systems with an electrical measurement system. Electrical sensors and circuits are used to detect and measure strain, converting mechanical deformation into electrical signals that are easier to process and analyze, thereby reducing system complexity while maintaining measurement accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electrical sensors as intermediary elements between the battery module and the measurement system. These sensors act as mediators that convert physical strain into electrical signals, simplifying the overall measurement process and reducing the complexity of direct mechanical measurement systems

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If comprehensive numerical information is collected from the battery module, then strain estimation accuracy improves, but the amount of data processing and system complexity increases

Engineering Contradiction:
Improvestrain estimation accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the strain estimation process into distinct functional modules: data acquisition from multiple sensors, data processing and filtering, strain calculation algorithms, and result output. This modular approach allows comprehensive numerical information to be processed systematically, improving accuracy while managing complexity through organized data flow

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a multi-functional measurement system that simultaneously collects various numerical information (temperature, pressure, electrical parameters) and processes them to estimate strain. This universal system handles multiple types of data through integrated processing routines, reducing overall system complexity compared to separate specialized systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12345524B2Battery module strain estimating apparatus and method
Publication Date: 2025.07.01 LG ENERGY SOLUTION LTD
  • US12345524B2 patent drawing
  • US12345524B2 patent drawing
  • US12345524B2 patent drawing

AI summary

A module strain estimating apparatus, including: a module information obtaining unit configured to obtain a plurality of numerical information for a battery module; and a processor configured to: receive the plurality of numerical information from the module information obtaining unit, generate a first profile representing a correspondence between a force applied from the inside to the outside of the battery module and a strain of the battery module, and a second profile representing a correspondence between the force and a stress of the battery module based on a preset learning module and the plurality of numerical information, generate a third profile representing a correspondence between the strain and the stress of the battery module based on the first profile and the second profile, and estimate the strain of the battery module according to the stress of the battery module based on the third profile.