Battery Swelling Suppression via Conductive Label Detection

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Solution Overview

Problem

Notebook and tablet computers often experience unexpected battery swelling, which can damage the device, necessitating a solution to prevent this issue.

Innovation Solution

An electronic device comprising a battery cell with multiple conductive labels and a Battery Management Unit (BMU) that detects the states of these labels to determine the appropriate charging voltage, thereby suppressing battery swelling and extending the battery's service life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If continuous charging at high voltage is applied to extend battery service life, then battery capacity is maintained, but battery swelling occurs and safety is compromised

Engineering Contradiction:
Improvebattery service lifeVSAvoidbattery safety
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent implements dynamic charging voltage adjustment based on real-time detection of battery state and conductive label conditions. The BMU dynamically modifies charging parameters to prevent swelling while extending service life, transitioning from static to dynamic control of the charging process

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs feedback mechanisms where the BMU continuously monitors battery voltage, current, and conductive label states, then adjusts charging voltage accordingly. This closed-loop feedback control prevents battery swelling by reducing voltage when swelling is detected while maintaining optimal charging when conditions are normal

Inventive Principle:
Principle #23Feedback

2Measurement precision

If multiple detection mechanisms are added to monitor battery swelling, then detection precision is improved, but device complexity increases

Engineering Contradiction:
Improveswelling detection precisionVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent utilizes the battery's own structural components (conductive labels and housing) as detection elements. The conductive labels serve dual purposes: electrical connection and swelling indication through connection state changes. This self-service approach eliminates the need for separate detection mechanisms, maintaining simplicity while achieving accurate swelling detection

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The conductive labels perform multiple functions: electrical conduction for charging and swelling detection indicators. This multi-functionality reduces the number of separate components needed, keeping the system simple while enabling precise swelling monitoring through the connection state of existing structural elements

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11489210B2Electronic device and method for suppressing battery swelling
Publication Date: 2022.11.01 ACER INC
  • US11489210B2 patent drawing
  • US11489210B2 patent drawing
  • US11489210B2 patent drawing

AI summary

An electronic device for suppressing battery swelling includes a first battery cell, a first conductive label, a second conductive label, a third conductive label, and a BMU (Battery Management Unit). The first battery cell includes a first nonconductive housing. The first conductive label, the second conductive label, and the third conductive label are disposed on the first nonconductive housing. The BMU outputs a charging voltage to the first battery cell. The BMU determines the voltage level of the charging voltage by detecting the states of the first conductive label, the second conductive label, and the third conductive label.