Battery Pack Switching Control Against Parallel Cross Currents

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Solution Overview

Problem

The parallel connection of battery packs in electric vehicles leads to a decrease in the upper limit value of current or power supplied to the load, causing adverse effects such as degradation in acceleration performance due to cross currents.

Innovation Solution

A management device that determines the state of switches connected to power storage modules, ensuring that only those with an upper limit value of current or power greater than or equal to the pre-connection value are turned on, preventing the connection of unconnected battery packs that would reduce the discharge upper limit current or power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If battery packs are connected in parallel to increase current supply capacity, then the number of power storage modules increases, but cross currents are generated causing the upper limit value of current or power to decrease

Engineering Contradiction:
Improvenumber of power storage modulesVSAvoidupper limit value of current or power
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The management device performs preliminary determination of the upper limit value of current or power before actually connecting power storage modules in parallel. By predicting the upper limit value in advance based on the determination unit's calculation, the system can identify whether adding more modules will result in cross currents that reduce the overall power supply capacity, thus preventing harmful connections before they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit uses feedback from the determination unit's calculation of the upper limit value to control the connection of power storage modules. The system continuously monitors and adjusts the connection state based on the predicted upper limit value, ensuring that parallel connections only occur when they will maintain or increase the current supply capacity without generating harmful cross currents.

Inventive Principle:
Principle #23Feedback

2Productivity

If more power storage modules are connected in parallel, then the current supply capacity should increase, but cross currents reduce the upper limit value below pre-connection levels

Engineering Contradiction:
Improvecurrent supply capacityVSAvoidupper limit value of current or power
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The management device performs preliminary determination of the upper limit value of current or power before actually connecting power storage modules in parallel. By predicting the upper limit value in advance based on the determination unit's calculation, the system can identify whether adding more modules will result in cross currents that reduce the overall power supply capacity, thus preventing harmful connections before they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit uses feedback from the determination unit's calculation of the upper limit value to control the connection of power storage modules. The system continuously monitors and adjusts the connection state based on the predicted upper limit value, ensuring that parallel connections only occur when they will maintain or increase the current supply capacity without generating harmful cross currents.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12179631B2Management device and power supply system
Publication Date: 2024.12.31 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12179631B2 patent drawing
  • US12179631B2 patent drawing
  • US12179631B2 patent drawing

AI summary

Management device manages a plurality of power storage modules connected in parallel to load via switches. With some of switches connected to some of the plurality of power storage modules being in an on state and other switches connected to other power storage modules being in an off state, determination unit of management device does not permit at least one of other switches in the off state to be turned on in a case where at least one switch is turned on and an upper limit value of a current or power allowed to be supplied to load entirely from the plurality of power storage modules with at least one switch being turned on becomes less than or equal to a value before the turning-on of at least one switch.