Battery Module Switching for Series-Parallel Power and Duration Control

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Solution Overview

Problem

Battery packs configured in series have shorter duration but higher power, while parallel configurations offer longer duration but lower power, necessitating a system that can dynamically switch between structures to maximize advantages and ensure stable battery diagnosis.

Innovation Solution

A battery control system with a battery management system (BMS) that detects events for structure conversion and controls switches to connect battery module groups in series or parallel, adjusting threshold values for diagnosis based on the configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If battery modules are configured in parallel, then battery capacity and duration are improved, but power output decreases

Engineering Contradiction:
Improvebattery durationVSAvoidpower output
Core Design Contradiction:
Duration of action of moving objectVSPower

Solution Approach 1:

The patent implements dynamic switching between parallel and series configurations using control circuits that can change the battery pack's internal structure in real-time. The control circuit receives power requirements from the load and automatically reconfigures the battery modules accordingly, transforming a static system into a dynamic one that adapts to varying power demands.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical connection parameters of the battery modules by switching between parallel and series configurations. By altering the voltage and current distribution parameters through reconfiguration, the system can optimize for either duration (parallel) or power output (series) based on operational requirements.

Inventive Principle:
Principle #35Parameter changes

2Power

If battery modules are configured in series, then power output is improved, but battery duration decreases

Engineering Contradiction:
Improvepower outputVSAvoidbattery duration
Core Design Contradiction:
PowerVSDuration of action of moving object

Solution Approach 1:

The control circuit dynamically switches the battery configuration from series to parallel when duration is needed, and from parallel to series when power is needed. This dynamic adaptability allows the system to optimize performance based on real-time power requirements without being constrained by a fixed configuration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the electrical parameters by reconfiguring the battery modules from series to parallel connection. This parameter change transforms the voltage and current characteristics, enabling the system to extend duration when operating in parallel configuration instead of being limited by the fixed series configuration.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If battery structure is converted between series and parallel, then adaptability is improved, but system complexity increases

Engineering Contradiction:
Improveconfiguration adaptabilityVSAvoidswitching control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the battery pack into multiple independent battery modules that can be individually controlled and reconfigured. This segmentation allows flexible combination of modules in series or parallel configurations through switching circuits, enabling adaptability while managing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control circuit is designed to perform multiple functions: monitoring battery status, determining power requirements, and executing reconfiguration switching. This multi-functional universal controller simplifies the overall system by consolidating control logic into a single intelligent unit rather than requiring separate dedicated circuits for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If switches are added to enable structure conversion, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvestructure conversion capabilityVSAvoidswitching component complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The switching mechanism is segmented into modular components that correspond to individual battery module groups. Each switch controls a specific reconfiguration operation, and the segmented approach allows the system to add complexity only where needed for each module group rather than requiring a monolithic complex switching system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control circuit performs preliminary assessment of power requirements and battery status before initiating any switching operation. By evaluating conditions in advance and only switching when necessary, the system minimizes the frequency of switching operations and reduces the operational complexity of the switching components while maintaining adaptability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240047976A1Battery control system and method
Publication Date: 2024.02.08 LG ENERGY SOLUTION LTD
  • US20240047976A1 patent drawing
  • US20240047976A1 patent drawing
  • US20240047976A1 patent drawing

AI summary

A battery control system includes a first battery module group, a second battery module group, a first switch connecting an end of the second battery module group to a first contactor or open the end of the second battery module group, a second switch connecting an end of the first battery module group to the end of the second battery module group or a second contactor, and a battery management system (BMS) connected to the first switch and the second switch. The BMS detects an event for battery structure conversion, controls the first switch and the second switch to connect the first battery module group and the second battery module group in series or in parallel, based on the detected event, and adjusts a threshold value for battery diagnosis based on whether the first battery module group and the second battery module group are connected in series or in parallel.