Battery Cell Tab Connection Layout for Narrow Cell Spacing

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Solution Overview

Problem

The existing battery cell connection structure, as disclosed in JP 2008-186725 A, faces issues with wide spacing between battery cells due to their relatively thin thickness compared to screws, which affects the efficient packing and miniaturization of battery devices.

Innovation Solution

A battery device design that includes tab connection portions between electrode tabs of adjacent battery cells, allowing for a more compact arrangement by positioning these connections in intersecting directions, thereby reducing the spacing between cells and enabling a longer tab connection length without interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If screws are used to fasten electrode tabs of adjacent battery cells, then secure electrical connection is achieved, but wide spacing between battery cells results due to the screw thickness relative to cell thickness

Engineering Contradiction:
Improveconnection reliabilityVSAvoidspacing between battery cells
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent transitions from fastening tabs in the thickness direction (one dimension) to fastening tabs in the planar direction (another dimension). By arranging fastening members to connect tabs laterally rather than through the cell thickness, the design achieves secure electrical connection without requiring wide spacing between cells, thus resolving the contradiction between connection reliability and compact cell spacing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the fastening function into multiple fastening members distributed across the tab width. Instead of using a single thick screw through the entire tab thickness, multiple thinner fastening members are used to secure the tab in the planar direction, achieving the same connection reliability with reduced spacing requirements.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If tab connection portions are arranged in the same direction, then connection simplicity is maintained, but interference between adjacent connections increases and spacing cannot be reduced

Engineering Contradiction:
Improveconnection structure complexityVSAvoidspacing between battery cells
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The patent arranges tab connection portions in different directions (first direction and second direction perpendicular to each other) rather than all in the same direction. This spatial arrangement in multiple dimensions allows adjacent connections to coexist without interference, enabling reduced spacing between battery cells while maintaining connection simplicity through systematic layout.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines multiple tab connection portions into a integrated structure where first and second connection portions work together. By merging these connections in a coordinated spatial arrangement, the design achieves compact cell spacing without requiring complex individual connection structures.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240266686A1Battery device
Publication Date: 2024.08.08 HONDA MOTOR CO LTD
  • US20240266686A1 patent drawing
  • US20240266686A1 patent drawing
  • US20240266686A1 patent drawing

AI summary

A battery device including a plurality of battery cells stacked in the X direction, a first tab connection portion, and the second tab connection portion, the first tab connection portion connecting a positive electrode tab of a first battery cell and a negative electrode tab of a second battery cell with each other, and the second tab connection portion connecting a positive electrode tab of a third battery cell and a negative electrode tab of a fourth battery cell with each other, wherein the first tab connection portion and the second tab connection portion are adjacent to each other in the Y direction.