Battery Target Temperature Control for Electric Vehicle Range

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Solution Overview

Problem

The range of electric vehicles is significantly affected by battery temperature fluctuations, leading to inconsistent performance and accelerated aging, particularly in regions with cold temperatures or large temperature swings.

Innovation Solution

Methods and systems are developed to determine a target temperature for rechargeable energy storage systems in electric vehicles by calculating temperature-scaled capacity and considering state of health, balancing conditioning energy with efficiency energy to set a target battery temperature that maximizes range consistency across various climates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If battery temperature is adjusted to optimize capacity, then electric vehicle range is improved, but energy consumption for conditioning increases

Engineering Contradiction:
Improveelectric vehicle rangeVSAvoidenergy consumption for battery conditioning
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the target battery temperature based on state of charge thresholds and ambient temperature conditions. By changing the temperature parameter adaptively rather than maintaining a fixed temperature, the system optimizes capacity utilization while reducing unnecessary conditioning energy consumption in moderate temperature ranges.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control system continuously monitors battery temperature, state of charge, and ambient conditions, then adjusts the target temperature accordingly. This feedback mechanism ensures that battery conditioning is performed only when necessary to achieve optimal range, avoiding wasteful energy consumption during conditions where range optimization is not critical.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If battery temperature is maintained at optimal level, then battery performance consistency is improved, but device complexity increases

Engineering Contradiction:
Improvebattery performance consistencyVSAvoidtemperature control system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system transitions from static temperature maintenance to dynamic temperature management. The target temperature is continuously adjusted based on state of charge thresholds and ambient conditions, allowing the system to achieve performance consistency through adaptive control rather than complex continuous regulation infrastructure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The temperature management system serves multiple functions: it optimizes range through capacity enhancement, manages battery health through state of charge-dependent conditioning, and adapts to ambient temperature variations. This multi-functionality reduces the need for separate specialized subsystems, thereby limiting complexity growth.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If battery capacity is maximized through temperature conditioning, then electric vehicle range is extended, but time required for conditioning increases

Engineering Contradiction:
Improveelectric vehicle rangeVSAvoidbattery conditioning time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system applies partial conditioning action by setting target temperatures based on state of charge thresholds rather than continuously maximizing temperature control. This approach achieves sufficient capacity utilization for range extension without the excessive time investment required for continuous optimal temperature maintenance, particularly in moderate ambient conditions.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9531042B2Battery target temperature methods and systems
Publication Date: 2016.12.27 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US9531042B2 patent drawing
  • US9531042B2 patent drawing
  • US9531042B2 patent drawing

AI summary

Methods and systems for determining a target temperature and/or adjusting a temperature associated with a battery, such as a vehicle battery. In some implementations of such methods, a temperature-scaled battery capacity of at least a portion of a battery may be determined at a measured temperature. The temperature-scaled battery capacity may be compared with a capacity threshold and, upon determining that the temperature-scaled battery capacity is below the capacity threshold, a target battery temperature for the at least a portion of the battery may be determined and/or set.